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CIMLINE MATRIX 1500 - User Manual

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2601 Niagara Lane · Plymouth, MN 55447 · (763) 557-1982 · (800) 328-3874 · Fax (763) 557-1971
Melter Applicator
Owner / Operator Manual
(Includes Safety and Service Information)
Part # 161073 Revised 1/31/08
Melter Applicator
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Summary

Safety Notes

Protective Clothing Requirements

Specifies essential protective clothing to be worn during operation as per ANSI Regulations.

Tank Filling Warning

Warning about not overfilling the melting tank and recommended capacity.

Initial Heat-Up Procedure

Procedure for raising oil temperature on new or idle units to remove condensation.

Unattended Operation Warning

Warning against leaving the machine unattended while it is running.

Operating Sequence

Startup Procedure

Step-by-step guide for starting the Melter and beginning sealing operations.

Shutdown Procedure

Steps to follow at the end of the day for proper shutdown and preparation.

Starting the Engine

Diesel Engine Operation

Details on the diesel engine, electronic shutdown system, and critical startup precautions.

Automatic Temperature Control Setting

Oil Controller Setting

Instructions to set the oil controller to 550° F.

Material Controller Setting

Instructions to set the material controller to the recommended working temperature.

Heated Hose Activation

Steps to activate the heated hose and set its temperature controller.

Material Loading Procedure

Loading Empty Tank

Instructions for loading material to the melting tank, emphasizing cleanliness.

Sealing Procedure

Sealing Process Steps

Guide on flow control, applying sealant, and avoiding spillage.

Material System Cleanout

Reverse Flow Cleanout Method

Procedure for cleaning the system using reverse flow at the end of the day.

Flushing Non-Reheatable Materials

Steps for flushing the system with solvent when using non-reheatable materials.

Adjusting Replacement Burner

Excess Air Adjustment Importance

Explains the importance of excess air for proper combustion and preventing damage.

Flame Adjustment Procedure

Step-by-step guide to adjust air shutter for optimal flame characteristics.

Adjusting Fuel Pump Pressure

Pressure Gauge Installation

How to install a pressure gauge if the unit is not already equipped.

Pressure Adjustment Steps

Procedure for adjusting fuel pump pressure using screws and jamnuts.

Adjusting Burner Nozzle, Electrode and Head Position

Setting the Electrode Gap

Instructions for checking and setting the electrode gap using a gauge.

Inspecting Nozzle Concentricity

How to check if the nozzle is centered within the head using a gauge.

Adjusting Burner Nozzle, Electrode and Head Position (cont.)

Setting Electrode Position

Detailed steps for positioning the electrode tip relative to the cross hairs on the gauge.

Maintenance

Engine Maintenance

General engine care, including pre-checks and break-in procedures.

Trouble Shooting Guide

Trouble Shooting Guide (cont.)

CIMLINE MATRIX 1500 Specifications

General IconGeneral
BrandCIMLINE
ModelMATRIX 1500
CategoryMelting Machines
LanguageEnglish

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