299 216.0 - RHB MEDION 340 - 310 0.1.1
Contents
1. General information
General .................................................................................. 1.1.1
Introduction ...................................................................... 1.1.1
Introduction into the CLAAS Repair Manual .................... 1.1.2
Explanation of pictorials ................................................... 1.1.3
Safety rules ............................................................................ 1.2.1
Important note ................................................................. 1.2.1
Identification of warning and danger signs ...................... 1.2.2
Intended use .................................................................... 1.2.2
General safety and accident prevention
regulations ....................................................................... 1.2.2
Leaving the machine ....................................................... 1.2.3
Compressor-type air conditioner ...................................... 1.2.3
Maintenance .................................................................... 1.2.3
Basic rule ......................................................................... 1.2.3
Hydraulic accumulators ................................................... 1.2.3
General repair instructions ..................................................... 1.3.1
Reason of damage .......................................................... 1.3.1
Spare parts ...................................................................... 1.3.1
Engine ............................................................................. 1.3.1
Gearboxes ....................................................................... 1.3.1
Alternator ......................................................................... 1.3.1
Tensioning the steel roller chains .................................... 1.3.1
Taper ring fasteners ........................................................ 1.3.1
Self-locking bolts ............................................................. 1.3.1
Liquid locking compound ................................................. 1.3.2
Proper installation of lock collar bearings ........................ 1.3.2
Proper installation of adapter sleeve
bearing ............................................................................. 1.3.2
Ferrule fittings on hydraulic lines ..................................... 1.3.2
Profiled ring fittings on hydraulic lines ............................. 1.3.3
Taper fittings on hydraulic lines ....................................... 1.3.4
Welding Work .................................................................. 1.3.4
Some advice for speedy and correct
repair work ....................................................................... 1.3.4
Torque settings ...................................................................... 1.4.1
Bolts ................................................................................. 1.4.1
Hydraulic screw joints ...................................................... 1.4.2
Brake line screw joints ..................................................... 1.4.3
Wheel bolts ...................................................................... 1.4.4
Specifications ......................................................................... 1.5.1
Lubricants chart ............................................................... 1.5.1
Hydraulic pressures ......................................................... 1.5.4
Engine data ..................................................................... 1.5.6
2. Operator's platform
Cab ........................................................................................ 2.1.1
Removing the front frame ................................................ 2.1.1
Installing the front frame .................................................. 2.1.4
Removing the cab rear panel .......................................... 2.1.6
Installing the cab rear panel ............................................ 2.1.8
Cab heater ............................................................................. 2.2.1
Removing the radiator ..................................................... 2.2.1
Installing the radiator ....................................................... 2.2.3
Removing the regulating valve ........................................ 2.2.5
Installing the regulating valve .......................................... 2.2.7
Air conditioner ........................................................................ 2.3.1
Air conditioner – topping up refrigerant ........................... 2.3.1
Checking the refrigerant oil level /
topping up refrigerant oil ................................................. 2.3.2
Removing the evaporator ................................................ 2.3.4
Air conditioner (cab side), exploded view ........................ 2.3.6
Installing the evaporator .................................................. 2.3.7
Removing the expansion valve ....................................... 2.3.8
Installing the expansion valve ......................................... 2.3.9
Removing the temperature switch ................................. 2.3.10
Installing the temperature switch ................................... 2.3.12
Removing the filter drier ................................................ 2.3.13
Filter drier, exploded view ............................................. 2.3.14
Installing the filter drier .................................................. 2.3.14
Removing the condenser .............................................. 2.3.14
Installing the condenser ................................................ 2.3.15
Removing the air conditioner compressor ..................... 2.3.16
Installing the air conditioner compressor ....................... 2.3.18
Air conditioner compressor –
Removing the electro-magnetic clutch .......................... 2.3.18
Air conditioner compressor Sanden Sd 5 h14,
exploded view ............................................................... 2.3.22
Air conditioner compressor –
Installing the electro-magnetic clutch ............................ 2.3.23
Air conditioner compressor –
Removing the cylinder head /
cylinder head gasket ..................................................... 2.3.26
Air conditioner compressor –
Installing the cylinder head /
cylinder head gasket ..................................................... 2.3.27
Air conditioner compressor –
Removing the shaft seal ................................................ 2.3.29
Air conditioner compressor –
Installing the shaft seal .................................................. 2.3.32
Driver's seat ........................................................................... 2.4.1
Removing the driver's seat .............................................. 2.4.1
Installing the driver's seat ................................................ 2.4.1
Steering ................................................................................. 2.5.1
Removing the steering column ........................................ 2.5.1
Disassembling the steering column ................................ 2.5.5
Steering column, exploded view ..................................... 2.5.6
Assembling the steering column ..................................... 2.5.7
Installing the steering column .......................................... 2.5.8
Removing the steering unit
Danfoss Ospc 125 steering unit .................................... 2.5.11
Installing the steering unit
Danfoss Ospc 125 steering unit .................................... 2.5.12
Checking / adjusting the steering unit
Danfoss Ospc 125 steering unit .................................... 2.5.13
Control elements ................................................................... 2.6.1
Removing the control stick .............................................. 2.6.1
Disassembling the control stick ....................................... 2.6.2
Control stick, exploded view ............................................ 2.6.3
Assembling the control stick ............................................ 2.6.4
Installing the control stick ................................................ 2.6.6
Brakes ................................................................................... 2.7.1
Removing the parking brake rope ................................... 2.7.1
Parking brake, exploded view ......................................... 2.7.3
Installing the parking brake rope ..................................... 2.7.4
Removing the master cylinder ......................................... 2.7.6
Installing the master cylinder ........................................... 2.7.6
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