Clack WS2 series User Manual

WS1”, 1.5” & 2” Series Watersoftener
Installation Operation Maintenance Manual
SIMPWS1 REV3 13/07/11 PAGE 2 OF27
1.0 PARTS LIST ..................................................................................................................................3
1.1 BASIC PARTS LIST.....................................................................................................................3
1.2 MISSING OR DAMAGED GOODS..............................................................................................3
2.0 TEMPORARY STORAGE ..............................................................................................................3
3.0 REGENERATION ..........................................................................................................................3
3.1 The Regeneration Process....................................................................................................3
3.2 METER CONTROL OF REGENERATION.....................................................................................4
3.3 TIME CLOCK CONTROL OF REGENERATION INITIATION..........................................................4
4.0 PRE-INSTALLATION CHECKS ......................................................................................................4
4.1 MECHANICAL...........................................................................................................................4
4.1.1 Foundation/Drainage .......................................................................................................4
4.1.2 Operating Space ...............................................................................................................5
4.1.3 Incoming Water................................................................................................................5
4.1.4 Pipework...........................................................................................................................5
4.1.5 Water Supply Company Requirements ............................................................................5
4.2 ELECTRICAL..............................................................................................................................6
5.0 ASSEMBLY/INSTALLATION ........................................................................................................6
5.1 MECHANICAL...........................................................................................................................6
5.1.1 Pipework...........................................................................................................................6
5.1.2 Assembly...........................................................................................................................6
5.2 Options ....................................................................................................................................7
5.2.1 No Hard Water Bypass .....................................................................................................7
5.2.2 Differential Pressure Switch (dP)......................................................................................8
6.0 PROGRAMMING .........................................................................................................................8
6.1 INTRODUCTION .......................................................................................................................8
6.2 CONTROLLER SETTING.............................................................................................................8
6.2.1 Setting the Time of Day ....................................................................................................9
6.3 Factory Programming ..........................................................................................................10
7.0 COMMISIONING ....................................................................................................................13
8.0 ROUTINE MONITORING.............................................................................................................14
9.0 FAULT FINDING AND RECTIFICATION........................................................................................15
9.1 NO FLOW TO SERVICE ...........................................................................................................15
9.2 POOR TREATED WATER QUALITY..........................................................................................15
9.3 NO REGENERATION...............................................................................................................16
9.4 UNSATISFACTORY CAPACITY BETWEEN REGENERATIONS....................................................16
10.0 WARRANTY AND SERVICE ...................................................................................................16
10.1 AFTER SALE WARRANTY ......................................................................................................16
11.0 Technical Data ........................................................................................................................17
11.1 Process and Operating Data ........................................................................................17
11.1.1 WS1 20-80 L...........................................................................................................17
11.1.2 WS1 100-350 L.......................................................................................................18
11.1.3 WS1.5 100-500 L....................................................................................................19
11.1.4 WS2 150-750 L.......................................................................................................20
11.2 ENGINEERING DATA .....................................................................................................21
11.2.1 WS1 20-80 L...........................................................................................................21
11.2.2 WS1 100-350 L.......................................................................................................22
11.2.3 WS1.5 100-500 L....................................................................................................23
11.2.4 WS2 150-750 L.......................................................................................................24
12.0 FACTORY PROGRAM................................................................................................................25
13.0 CE Certificate ..........................................................................................................................27

Clack WS2 series Specifications

General

Model Series	WS2
Pressure Rating	125 PSI
Metered	Yes
Time Clock	Yes
Regeneration Type	Downflow or Upflow
Cycle Adjustment	Yes
Materials of Construction	Noryl
Type	Water Softener
Flow Rate	12 GPM
Control Valve	Fleck 5600
Valve Size	1"