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CleanWater Tech CD1500P User Manual

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Ozone Systems
Installation & Operation Manual
CD1500P CD2000P
Corona Discharge Ozone Generators
Tested and certified by
WQA to NSF/ANSI 50 as a
component only.
Tested and certified by
WQA to NSF/ANSI 50 as a
component only.
ClearWater Tech, LLC.
Integrated Ozone Systems
850-E Capitolio Way, San Luis Obispo, Ca 93401 • 805-549-9724 Fax: 805-549-0306 E-mail: service@cwtozone.com • www.cwtozone.com
Copyright © 2005 - ClearWater Tech, LLC • Reproduction of any kind is prohibited • LIT546 • REV093010
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CleanWater Tech CD1500P Specifications

General IconGeneral
CategoryWater System
ModelCD1500P
ManufacturerCleanWater Tech
Flow Rate1.5 GPM
Maximum Operating Pressure100 psi
Operating Temperature40-100°F
Filter Life6 months

Summary

Theory of Operation and Product Description

Air Preparation System

Details the function and requirements of the air preparation system for ozone production.

Ozone Generator

Explains the core ozone generation process using corona discharge.

Ozone Injection and Contacting

Describes how ozone gas is introduced and dissolved into water.

Ozone Destruct

Covers the system component for safely neutralizing off-gas ozone.

Safety Information

Ozone Gas Hazards

Highlights the dangers of ozone gas to human health and safety precautions.

High Voltage Hazards

Warns about the risks associated with high voltage electricity in the ozone generators.

Important Safety Instructions

Installation Procedures - Getting Started

Unpacking Equipment

Provides instructions for unpacking and inspecting the ozone system components.

Equipment Placement Guidelines

Details optimal locations and environmental conditions for system installation.

Installation Procedures - Plumbing

Contact Column Installation

Step-by-step guide for installing the ozone contact column.

Installation Procedures - Electrical

Electrical Connections and Grounding

Covers proper electrical hook-up, grounding, and power supply requirements.

External Loop Interface

Explains how to connect external control devices to the ozone generator.

Ozone Output Control Methods

Details manual and remote 4-20mA signal methods for controlling ozone output.

Installation Procedures - Pneumatic

Air Preparation System Hook-Up

Instructions for connecting the air preparation system to the ozone generator.

Generator to Injector Hook-Up

Guides the pneumatic connections from the ozone generator to the injector manifold.

Start-Up and Calibration

Hydraulic System Startup

Procedures for establishing water flow and system hydraulics.

Vacuum Break and Destruct System Setup

Steps for setting up the vacuum break and ozone destruct systems.

Pneumatic Operating Parameters

Specifies operating ranges for airflow and pressure measurements.

Maintenance

Daily Maintenance Procedures

Routine visual inspections for system operation and condition.

Monthly Maintenance Tasks

Scheduled tasks for inspecting and cleaning components.

Ozone Generator Maintenance

Covers cleaning filters, checking drive modules, and fans for the ozone generator.

Reaction Chamber Servicing

Detailed procedures for removing, disassembling, and cleaning reaction chambers.

Vacuum Break Maintenance

Instructions for cleaning and refilling the vacuum break.

Trouble Shooting

Air Preparation System Issues

Diagnoses and solutions for problems related to the air preparation unit.

Ozone Generator Issues

Troubleshooting guide for common problems with the ozone generator unit.

Ozone Injection and Contacting Issues

Addresses problems related to ozone delivery and water interaction.

Appendix - Section A Specifications

System Specifications Overview

Provides a general overview of the system's technical specifications.

CD1500P Ozone Generator Specifications

Detailed specifications for the CD1500P ozone generator model.

CD2000P Ozone Generator Specifications

Detailed specifications for the CD2000P ozone generator model.

Appendix - Section B Parts List

Air Preparation Parts List

Lists replacement parts for the air preparation system.

Ozone Generator Parts List

Lists replacement parts for the ozone generator.

Appendix - Section C Maintenance Kit

Air Preparation Maintenance Kit

Details the contents of the maintenance kit for the air preparation system.

Ozone Generator Maintenance Kits

Lists the contents of maintenance kits for the ozone generators.

Appendix - Section D Logic Schematics

CD1500P Logic Schematic

Provides the electrical logic schematic for the CD1500P ozone generator.

CD2000P Logic Schematic

Provides the electrical logic schematic for the CD2000P ozone generator.

Appendix - Section E Drive Module Input Voltages

Appendix - Section E Limited One-Year Warranty

Warranty Summary and Validation

Outlines the terms and conditions for validating the product warranty.

Warranty Exclusions

Specifies items and conditions not covered by the manufacturer's warranty.

Obtaining Warranty Service

Provides instructions on how to request warranty service or repairs.

Warranty Limitations

Details limitations on implied warranties and their duration.

Damage Disclaimer

States the manufacturer's non-liability for incidental or consequential damages.

Legal Remedies

Explains the legal rights afforded to the purchaser under the warranty.