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CleaverBrooks Model 4 User Manual
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Model 4
1500 - 6000 MBTU/hr
Rev
. 03-08
Section B2-15
Table
B2-9.
Safety val
ve
outlet
size
SA
FE
T
Y VAL
V
E
SE
T
TI
N
G
15
P
S
I
G
ST
E
A
M
15
0
P
S
I
G
ST
EA
M
Bo
ile
r
Size
VA
L
VES
REQ'D
OUTLE
T
SI
Z
E
(IN
.)**
VA
L
V
E
C
APA
CI
T
Y
VA
LV
ES
REQ
'D
OU
TL
E
T
SI
Z
E
(I
N
.)
*
*
VA
LV
E
CAP
ACI
T
Y
1500
1
2
31
61
lb
s/
h
r
1
1
165
1
lb
s/
h
r
2000
1
2
31
61
lb
s/
h
r
1
1-1
/4
258
5
lb
s/
h
r
2500
1
2
31
61
lb
s/
h
r
1
1-1
/4
258
5
lb
s/
h
r
3000
1
2
31
61
lb
s/
h
r
1
1-1
/4
258
5
lb
s/
h
r
3500
1
2
31
61
lb
s/
h
r
1
1-1
/2
424
0
lb
s/
h
r
4000
1
2-1/2
46
76
lb
s/
h
r
1
1-1
/2
424
0
lb
s/
h
r
4500
1
2-1/2
46
76
lb
s/
h
r
1
1-1
/2
424
0
lb
s/
h
r
5000
1
2-1/2
46
76
lb
s/
h
r
1
1-1
/2
424
0
lb
s/
h
r
6000
1
3
69
42
lb
s/
h
r
1
2
659
6
lb
s/
h
r
*
* F
e
m
a
le
P
ip
e T
hr
ea
d Connection
[F
P
T
]
PERFORMANCE DATA
Efficiency
Efficiency
data
provided
in
T
able
B2-10 is
based
on low
pressure stea
m
operation.
F
or high
pressu
re
steam operation
contact
your
local
Cleaver
-Brooks
authorized
represen
tative
for
expected effici
ency
data.
Table
B2-10.
Predicted efficiency,
10
psig
operating (includes
radiation
and convection
l
o
sses)
Bo
i
le
r
S
iz
e
Gas
F
uel
O
il
F
uel
Fi
ri
ng
Ra
te
Fi
ri
ng
R
a
t
e
Low
F
ir
e
Hig
h
F
ir
e
Low
F
ir
e
H
ig
h
F
ir
e
150
0
81
.
6
81.9
84
.
1
84.4
200
0
81
.
1
80.0
83
.
6
82.5
250
0
81
.
6
81.5
84
.
1
84.0
300
0
81
.
3
80.3
83
.
8
82.8
350
0
81
.
6
81.5
84
.
1
84.0
400
0
81
.
3
80.7
83
.
8
83.0
450
0
81
.
1
80.9
83
.
6
83.4
500
0
81
.
3
80.0
83
.
8
82.5
600
0
81
.
6
79.8
84
.
1
82.4
14
16
Table of Contents
1,500 - 6,000 Mbtu & Watertube Boiler
1
Table of Contents
1
Features and Benefits
3
Product Offering
4
Standard Equipment
4
Table B2-1. Model 4 Boiler Sizes
5
Optional Equipment
7
Insurance/Codes
7
Dimensions and Ratings
8
Table B2-9. Safety Valve Outlet Size
8
Figure B2-1. Model 4 Dimension Drawing
9
Table B2-2. Model 4 Dimensions
10
Table B2-3. Model 4 Steam Ratings
11
Table B2-4. Recommended Steam Nozzle Size (to Maintain 4000 to 5000 Fpm Nozzle Velocity)
11
Figure B2-2. Model 4 Standard Pilot and Main Gas Trains
12
Performance Data
15
Efficiency
15
Table B2-10. Predicted Efficiency, 10 Psig Operating (Includes Radiation and Convection Losses)
15
Emissions
16
Engineering Data
16
Feedwater
16
Table B2-11. Model 4 Emission Data - Natural Gas
16
Table B2-12. Model 4 Emission Data - No. 2 Oil
16
Blowdown
17
Boiler Stacks
17
Table B2-13. Feedwater Makeup Rates
17
Table B2-14. Water Quality Parameters
17
Figure B2-3. Boiler Room Air Supply - "Engineered Design
19
Table B2-15. Model 4 Fuel, Combustion Air, and Flue Gas Flow Rates
19
Oil Piping
20
Gas Piping
20
Table B2-16. Gas Line Capacity - Schedule 40 Metallic Pipe
22
Table B2-17. Gas Line Capacity - Schedule 40 Metallic Pipe
22
Table B2-18. Gas Line Capacity - Schedule 40 Metallic Pipe
23
Table B2-19. Gas Line Capacity - Schedule 40 Metallic Pipe
24
Table B2-20. Gas Line Capacity - Schedule 40 Metallic Pipe
25
Figure B2-4. Typical Gas Header Piping
26
Steam Specifications
27
Specifications
27
Codes
28
Design Criteria
28
Guarantees
28
Submittals
28
Type
28
Product Design
29
Burner Management System
33
Installation
34
Shipment
34
Shop Tests
34
Start-Up
34
Operation and Maintenance Manuals
35
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CleaverBrooks Model 4 Specifications
General
Brand
CleaverBrooks
Model
Model 4
Category
Boiler
Language
English
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