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ClimateMaster Tranquility 27 User Manual

ClimateMaster Tranquility 27
50 pages
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Tranquility
27
®
(TT) Series
Tranquility
20™ (TS) Series
Residential Horizontal & Vertical
Packaged Geothermal Heat Pumps
Installation, Operation &
Maintenance Instructions
97B0045N03
Revision: 9 March, 2011B
H&V Products
Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 4
Horizontal Installation 5
Field Conversion of Air Discharge 7
Duct System Installation 8
Condensate Piping Installation 8
Vertical Installation 9
Water Connection Installation 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13
Water Quality Standards 15
Hot Water Generator 16-18
Electrical - Line Voltage 19-20
Electrical - Low Voltage Wiring 21-22
Accessory Connections 22
Electrical - Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-28
CXM Controls 29-30
Safety Features – CXM Control 30-32
Unit Commissioning
And Operating Conditions 33
Unit Start-Up and Operating Conditions 34
Unit Start-Up Procedure 35
Coax Pressure Drop Tables 36
Unit Operating Conditions 37-41
Preventive Maintenance 42
Troubleshooting 43
CXM Process Flow Chart 44
Functional & Performance Troubleshooting 45-46
Troubleshooting Form 47
Refrigerant Circuit Diagram 47
Warranty 48
Revision History 50
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ClimateMaster Tranquility 27 Specifications

General IconGeneral
RefrigerantR-410A
Compressor TypeScroll
COPUp to 5.0
Efficiency RatingEER up to 30.0, COP up to 5.0
StagesSingle
Voltage208/230V
Phase1

Summary

Model Nomenclature: General Overview

Safety Information

Safety Warnings and Precautions

Summarizes DANGER, WARNING, CAUTION, and NOTICE safety alert levels.

General Information

Inspection

Procedures for checking shipment and unit condition upon receipt.

Storage

Guidelines for storing equipment in its original packaging and a clean, dry area.

Unit Protection

Methods to protect units from damage and contamination on the job site during construction.

Pre-Installation

Steps and checks required before beginning unit installation, including wiring and component verification.

Horizontal Installation

Horizontal Unit Location

Guidance on selecting indoor locations for optimal service access and performance for horizontal units.

Mounting Horizontal Units

Instructions for using factory-installed hanger kits and proper unit suspension above ceilings.

Field Conversion of Air Discharge

Side to Back Discharge Conversion

Step-by-step instructions to convert air discharge from side to back configuration.

Back to Side Discharge Conversion

Step-by-step instructions to convert air discharge from back to side configuration.

Left vs. Right Return

Notes on limitations for converting return air configurations due to piping changes.

Horizontal Installation Specifics

Condensate Piping - Horizontal Units

Requirements for installing condensate lines, traps, and venting for horizontal units.

Duct System Installation

Guidelines for sizing, connecting, and installing duct systems for quiet operation and optimal airflow.

Vertical Installation

Vertical Unit Location

Guidance on selecting indoor locations for vertical units, considering service access and clearances.

Sound Attenuation for Vertical Units

Methods to reduce noise transmission from vertical units through room enclosure and isolation pads.

Condensate Piping for Vertical Units

Details on condensate drain connections and internal traps for vertical units.

Water Connection Installation

External Flow Controller Mounting

Instructions for mounting the external flow controller beside the unit.

Water Connections-Residential (Distributor) Models

Specifics on swivel piping fittings and proper tightening for water connections.

Ground-Loop Heat Pump Applications

Pre-Installation

Steps for preparing the site and marking underground utilities before loop installation.

Piping Installation

Guidelines for installing closed loop piping materials, fittings, and testing.

Flushing the Earth Loop

Procedure for flushing and purging air and debris from the earth loop system.

Antifreeze

Requirements for using antifreeze based on entering loop temperatures and calculation methods.

Low Water Temperature Cutout Setting

Field selection of low water temperature limits for system protection by clipping jumpers.

Ground-Water Heat Pump Applications

Open Loop - Ground Water Systems

Typical piping layout and considerations for open loop systems, including water quantity and quality.

Water Quality Standards

Guidelines for assessing water quality and selecting appropriate heat exchangers.

Pressure Tank and Pump

Recommendations for sizing pressure tanks and pumps for optimal operation.

Water Control Valve

Placement and function of water control valves to prevent mineral precipitation and water hammer.

Flow Regulation

Methods for regulating water flow through the heat exchanger using valves or devices.

Water Coil Low Temperature Limit Setting

Setting the low temperature limit for water coils to prevent freeze damage.

Hot Water Generator

Installation

Overview of the HWG control system, sensors, and DIP switch functions for setup.

Water Tank Preparation

Steps for preparing the hot water tank before HWG installation, including draining and flushing.

HWG Water Piping

Requirements for routing and installing HWG water piping, insulation, and air vents.

Water Tank Refill

Procedure for refilling the water tank and purging air from the HWG piping.

Initial Start-Up

Steps for initial startup and verification of HWG system operation and performance.

Electrical - Line Voltage

General Line Voltage Wiring

Compliance with electrical codes and proper wiring practices for line voltage connections.

Power Connection

Guidelines for connecting incoming line voltage to the unit's contactor terminal.

Blower Speed Selection - Units with PSC Motor

How to change blower fan speed by adjusting wire connections on the motor.

HWG Wiring (Split Units Only)

Connecting power wires for the HWG pump after piping completion and air purging.

Electrical - Low Voltage Wiring

Thermostat Connections

Wiring thermostats to the CXM or ECM control boards for unit operation.

Low Water Temperature Cutout Selection

Field selection of low water temperature limits by clipping jumpers for freeze protection.

Accessory Connections

Using terminal "A" to control accessory devices like water valves via 24VAC signals.

Water Solenoid Valves

Wiring and operation of external solenoid valves, including slow-closing types and thermostat compatibility.

Two-stage Units

Design considerations for two-stage units using parallel solenoid valves for water flow management.

Electrical - Thermostat Wiring

Thermostat Installation

Proper placement and wiring of thermostats for accurate temperature measurement and unit control.

ECM Blower Control

Cooling Settings

Determining cooling CFM based on tap settings and dehumidification mode.

Heating Settings

Determining heating CFM based on tap settings for TT and TS units.

Auxiliary/Emergency Heat Settings

Setting CFM for auxiliary or emergency heat modes based on unit type.

CFM Adjust Settings

Fine-tuning airflow adjustments using CFM adjust settings for optimal performance.

Dehumidification Mode Settings

Field selection for humidity control via constant or automatic modes.

Tranquility® 27® (TT) Series ECM Blower Performance Data

Tranquility 20™™ (TS) Series PSC Blower Performance Data

Tranquility 20™™ (TS) Series ECM Blower Performance Data

CXM Controls

Field Selectable Inputs

Understanding thermostat inputs and sensor signals for CXM control operation.

Field Configuration Options

Various configuration options for the CXM control via jumpers and DIP switches.

DIP Switches

Details on using DIP switches for unit performance settings and features.

Safety Features – CXM Control

Overview of safety features like anti-short cycle, fault retry, and lockout modes.

Diagnostic Features

Using the CXM LED to understand control status and fault codes for troubleshooting.

CXM Control Start-up Operation

Sequence of operation for the CXM control during unit startup, including delays.

CXM Thermostat Details

Compatibility and signal requirements for thermostats used with CXM control.

Unit Commissioning And Operating Conditions

Operating Limits

Factors determining unit performance and acceptable environmental ranges for operation.

Commissioning Conditions

Specific limits for initial unit startup and building commissioning to achieve occupancy temperatures.

Unit Start-Up and Operating Conditions

Unit and System Checkout

Pre-power checks for unit and system components before operation.

Unit Start-up Procedure

Step-by-step process for starting up the unit and verifying operation in cooling and heating modes.

Unit Operating Conditions

Preventive Maintenance

Water Coil Maintenance

Procedures for checking and cleaning water coils based on water quality and application type.

Hot Water Generator Coils

Maintenance considerations for HWG coils, especially with hard water, to prevent scaling.

Filters

Importance of clean filters for performance and instructions for cleaning/replacement.

Condensate Drain

Inspection and cleaning of condensate drains to prevent plugging and overflow.

Compressor

Annual checks for compressor amperage and dry operation for preventative maintenance.

Fan Motors

Maintenance for fan motors, advising against unnecessary lubrication to prevent dirt buildup.

Air Coil

Cleaning the air coil for maximum performance and care instructions for aluminum fins.

Cabinet

Care instructions for the unit cabinet to prevent corrosion from moisture contact.

Refrigerant System

Guidelines for servicing the refrigerant circuit and proper operating checks before intervention.

Troubleshooting

General

Preliminary checks to perform before consulting troubleshooting charts for operational difficulties.

CXM Board

General guidelines for troubleshooting the CXM control board by verifying inputs and outputs.

Field Inputs

Verifying thermostat inputs and sensor continuity for the CXM control using a voltmeter.

Sensor Inputs

Checking thermistor resistance and continuity for accurate readings and calibration.

Outputs

Verifying outputs from the CXM control for compressor, fan, and electric heat circuits.

Test Mode

Entering test mode to check CXM control operation and diagnose faults efficiently.

CXM Troubleshooting Process Flowchart/Functional Troubleshooting Chart

Using flowcharts to diagnose operational problems and identify fault causes systematically.

Functional Troubleshooting

Main power problems

Troubleshooting steps for issues related to main power supply, voltage, and connections.

HP Fault Code 2

Diagnosing and resolving high pressure faults indicated by Code 2 on the CXM control.

High Pressure

Identifying causes and solutions for high pressure conditions in the system, such as overcharging.

LP/LOC Fault Code 3

Troubleshooting low pressure or loss of charge faults indicated by Code 3 on the CXM control.

Low Pressure / Loss of Charge

Diagnosing and resolving issues related to low pressure or refrigerant charge.

LT1 Fault Code 4

Troubleshooting faults related to the water coil low temperature limit (FP1) indicated by Code 4.

Water coil low temperature limit

Identifying causes and solutions for low water temperature faults and sensor issues.

LT2 Fault Code 5

Troubleshooting faults related to the air coil low temperature limit (FP2) indicated by Code 5.

Air coil low temperature limit

Identifying causes and solutions for low air temperature faults and sensor issues.

Condensate Fault Code 6

Troubleshooting condensate overflow faults indicated by Code 6 on the CXM control.

Over/Under Voltage Code 7 (Auto resetting)

Diagnosing and resolving over/under voltage shutdown issues affecting the CXM control.

Unit Performance Sentinel Code 8

Troubleshooting inefficient operation detected by the UPS feature, indicated by Code 8.

No Fault Code Shown

Steps for troubleshooting when no specific fault code is displayed by the CXM control.

Unit Short Cycles

Diagnosing and resolving issues causing the unit to short cycle, such as thermostat settings.

Only Fan Runs

Troubleshooting scenarios where only the fan operates, indicating potential compressor issues.

Only Compressor Runs

Troubleshooting scenarios where only the compressor operates, indicating potential fan or control issues.

Unit Doesn't Operate in Cooling

Diagnosing why the unit fails to operate in cooling mode, checking various system components.

Performance Troubleshooting

Insufficient capacity/ Not cooling or heating

Addressing issues of reduced cooling or heating capacity due to airflow, charge, or sizing.

High Head Pressure

Diagnosing and resolving problems related to high head pressure, such as water temperature or charge.

Low Suction Pressure

Troubleshooting causes for low suction pressure, including refrigerant charge and airflow.

Low Discharge Air Temperature in Heating

Identifying causes for low discharge air temperature during heating, such as airflow or charge.

High humidity

Addressing issues related to high humidity levels within the space, possibly due to unit operation.

Troubleshooting Form

Warranty

Notes

Revision History

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