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CMC Airmaster S1 - User Manual

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C.M.C. n.v. - Airmaster S1 installation guide – V1.2 – MANY0402A.00
MANY0402A.00
Airmaster S1 hardware installation guide
Version 1.2
© Compressor & Machine Controls n.v. 2001-2004
safety warning!
Do not operate the Airmaster S1 until you and all personnel concerned have read
and understood this installation guide.
Important notes
Installation and startup may only be done by trained personnel according to safe
engineering practices and with the observance of all relevant local health and safety
requirements and regulations.
A requirement of fault-free operation and fulfillment of any rights to claim under
guarantee is that the documentation is observed. In case of doubt please contact CMC.
This document could be subject to changes. Please contact our factory in case of doubt
in order to ensure that you have received the latest version.
Signs:
Hazardous or harmful situation
Possible consequences: Slight or minor injuries.
Possible damage to the unit and the
environment.
Electrical hazard:
Possible consequences: Severe or fatal injuries
Specific for the American (US) market
UL
Page 1 of 35
Question and Answer IconNeed help?

Do you have a question about the CMC Airmaster S1 and is the answer not in the manual?

Summary

Safety and Initial Information

Safety Warning

Crucial warning before operating the Airmaster S1.

Important Installation Notes

Key considerations for installation and operation.

Hazard Symbols Explained

Explains hazard and indicator symbols used in the manual.

Introduction and Application

Airmaster S1 Overview

Introduces the Airmaster S1 as an industrial controller.

Application Area and Compliance

Details the intended use and compliance with directives.

Safety Standards Compliance

Highlights compliance with standards and changing directives.

Airmaster S1 Models

Basic Versions

Details the two fundamental models of the Airmaster S1.

Model Reference Structure

Explains the structure of the Airmaster S1 model reference number.

Analog Conditioning Modules (ACM)

ACM Type 1: Digital Input

Describes ACM type 1 for digital input on analog connectors.

ACM Type 2: 0-10 Vdc Voltage Input

Details ACM type 2 for 0-10Vdc voltage input.

ACM Type 3: 4-20 mA Input

Explains ACM type 3 for 4-20mA current input.

ACM Type 4: 4-20 mA Earth Referenced

Describes ACM type 4 for earth-referenced 4-20mA input.

ACM Type 5: KTY Temperature Sensor

Details ACM type 5 for KTY temperature sensors.

ACM Type 6: PT100 Temperature Sensor

Explains ACM type 6 for PT100 temperature sensors.

ACM Type 7: PT1000 Temperature Sensor

Describes ACM type 7 for PT1000 temperature sensors.

Technical Specifications

General Technical Data

Comprehensive specifications for the Airmaster S1 unit.

Temperature and Humidity Range

Details operating and storage environmental conditions.

Environmental Resistance and Safety

Vibration and Shock Resistance

Outlines test standards for mechanical stress tolerance.

Protection Degree Ratings

Specifies enclosure protection levels for fascia and backside.

Electrical Safety and Earthing

Covers Class I safety, mandatory earthing, and electrical hazard warnings.

Electromagnetic Compatibility (EMC)

EMC Safety and Earthing

Emphasizes earthing the enclosure for EMC performance.

EMC Standards and Recommendations

Lists susceptibility and emission standards and cable recommendations.

Installation and Power Supply

Cable Connector Types

Advises matching cable connectors to the unit's populated connectors.

Power Supply and Fusing

Specifies AC voltage, fusing, and UL Class 2 circuit guidelines.

Analog Input Configuration

Analog Input Overview

Covers fixed and configurable analog inputs and cable advice.

ACM Type 1: Digital Input

Describes ACM type 1 for use as a digital input.

ACM Type 2: 0-10 Vdc Voltage Input

Details ACM type 2 for 0-10Vdc voltage input.

Further Analog Input Types

ACM Type 3: 4-20 mA Input

Explains 4-20mA loop powered and self-powered configurations.

ACM Type 4: 4-20 mA Earth Referenced

Describes ACM type 4 for earth-referenced 4-20mA current sensors.

Digital Inputs

Digital Input Overview

Details the 8 digital inputs: emergency stop, general purpose, PTC.

Emergency Stop Contact Input

Explains the function and safety requirements of the emergency stop input.

General Purpose Contact Inputs

Describes the function and operation of general purpose contact inputs.

PTC Input Functionality

Details the PTC input for thermistors and its usage precautions.

Relay Outputs

Relay Output Specifications

Lists switching voltage, current, capacity, rate, and life.

Connector X03 Relay Pinout

Details pin assignments for relays 1-4 on connector X03.

Connector X02 Optional Relay Pinout

Details pin assignments for optional relays 5-6 on connector X02.

Analog Output and Communication

Optional Analog Output

Describes the analog output for speed control or repeating inputs.

RS485 Port 1 (Standard)

Details the standard RS485 port for communication.

RS485 Port 2 (Optional)

Details the optional RS485 port for communication.

Mounting the Airmaster S1

Mounting Requirements

Specifies panel aperture, enclosure, and space for cabling.

Environmental Protection

Covers protection against condensation, dust, and direct sunlight.

UL Enclosure Standard

Recommends an enclosure conforming to UL50 standard for end products.

Operation and Configuration

Putting Into Operation

Guidance on connecting/disconnecting components and safety earth.

Configuration Notes

States no configuration is necessary; ACM cards are pre-placed.

Adjusting and Troubleshooting

Display Contrast Adjustment

Explains how to adjust display contrast using a trim potentiometer.

Troubleshooting Guidance

Refers to software for diagnostics and warranty claim procedure.

Dimensions and Mounting Details

Machine Enclosure Aperture

Provides dimensions for the machine enclosure aperture.

Mounting Braces and Screws

Illustrates mounting braces and screws for installation.

Airmaster S1 Dimensions

Dimensions Without Connectors

Shows overall dimensions and key features of the unit without connectors.

Connector Details

Power Supply Connector (X01)

Details the 2-pole Combicon connector for power supply.

Optional Relay Connectors (X02)

Details the 4-pole Combicon connector for optional relay outputs.

Relay Connectors (X03)

Details the 6-pole Combicon connector for relay outputs.

Digital Input Connector (X04)

Details the 9-pole mini Combicon connector for digital inputs.

Analog Input Connectors (X05)

Details the 6-pole mini Combicon connector for analog inputs.

Analog Output Connector (X06)

Details the 2-pole mini Combicon connector for analog output.

RS485-1 Connector (X07)

Details the 2-pole mini Combicon connector for RS485 port 1.

RS485-2 Optional Connector (X08)

Details the 2-pole mini Combicon connector for optional RS485 port 2.

UL508 Ratings and Conditions

Product Covered and General Use

Specifies the product and its general industrial use conditions.

Relay Output Contact Ratings

Details the voltage and current ratings for relay outputs.

Conditions of Acceptability

Outlines requirements for mounting, terminals, and power supply.

Display Symbols and Indicators

14 Segment Display Characters

Shows the character set for the 14-segment display.

7 Segment Display Characters

Shows the character set for the 7-segment display.

Display Character Examples

Provides examples of units and characters displayed.

Operational and Fault Display Symbols

Operational Display Symbols

Explains symbols for motor status, timer, filter, and set points.

Fault Display Symbols

Explains symbols for general fault, emergency stop, and pressure alerts.

Summary

Safety and Initial Information

Safety Warning

Crucial warning before operating the Airmaster S1.

Important Installation Notes

Key considerations for installation and operation.

Hazard Symbols Explained

Explains hazard and indicator symbols used in the manual.

Introduction and Application

Airmaster S1 Overview

Introduces the Airmaster S1 as an industrial controller.

Application Area and Compliance

Details the intended use and compliance with directives.

Safety Standards Compliance

Highlights compliance with standards and changing directives.

Airmaster S1 Models

Basic Versions

Details the two fundamental models of the Airmaster S1.

Model Reference Structure

Explains the structure of the Airmaster S1 model reference number.

Analog Conditioning Modules (ACM)

ACM Type 1: Digital Input

Describes ACM type 1 for digital input on analog connectors.

ACM Type 2: 0-10 Vdc Voltage Input

Details ACM type 2 for 0-10Vdc voltage input.

ACM Type 3: 4-20 mA Input

Explains ACM type 3 for 4-20mA current input.

ACM Type 4: 4-20 mA Earth Referenced

Describes ACM type 4 for earth-referenced 4-20mA input.

ACM Type 5: KTY Temperature Sensor

Details ACM type 5 for KTY temperature sensors.

ACM Type 6: PT100 Temperature Sensor

Explains ACM type 6 for PT100 temperature sensors.

ACM Type 7: PT1000 Temperature Sensor

Describes ACM type 7 for PT1000 temperature sensors.

Technical Specifications

General Technical Data

Comprehensive specifications for the Airmaster S1 unit.

Temperature and Humidity Range

Details operating and storage environmental conditions.

Environmental Resistance and Safety

Vibration and Shock Resistance

Outlines test standards for mechanical stress tolerance.

Protection Degree Ratings

Specifies enclosure protection levels for fascia and backside.

Electrical Safety and Earthing

Covers Class I safety, mandatory earthing, and electrical hazard warnings.

Electromagnetic Compatibility (EMC)

EMC Safety and Earthing

Emphasizes earthing the enclosure for EMC performance.

EMC Standards and Recommendations

Lists susceptibility and emission standards and cable recommendations.

Installation and Power Supply

Cable Connector Types

Advises matching cable connectors to the unit's populated connectors.

Power Supply and Fusing

Specifies AC voltage, fusing, and UL Class 2 circuit guidelines.

Analog Input Configuration

Analog Input Overview

Covers fixed and configurable analog inputs and cable advice.

ACM Type 1: Digital Input

Describes ACM type 1 for use as a digital input.

ACM Type 2: 0-10 Vdc Voltage Input

Details ACM type 2 for 0-10Vdc voltage input.

Further Analog Input Types

ACM Type 3: 4-20 mA Input

Explains 4-20mA loop powered and self-powered configurations.

ACM Type 4: 4-20 mA Earth Referenced

Describes ACM type 4 for earth-referenced 4-20mA current sensors.

Digital Inputs

Digital Input Overview

Details the 8 digital inputs: emergency stop, general purpose, PTC.

Emergency Stop Contact Input

Explains the function and safety requirements of the emergency stop input.

General Purpose Contact Inputs

Describes the function and operation of general purpose contact inputs.

PTC Input Functionality

Details the PTC input for thermistors and its usage precautions.

Relay Outputs

Relay Output Specifications

Lists switching voltage, current, capacity, rate, and life.

Connector X03 Relay Pinout

Details pin assignments for relays 1-4 on connector X03.

Connector X02 Optional Relay Pinout

Details pin assignments for optional relays 5-6 on connector X02.

Analog Output and Communication

Optional Analog Output

Describes the analog output for speed control or repeating inputs.

RS485 Port 1 (Standard)

Details the standard RS485 port for communication.

RS485 Port 2 (Optional)

Details the optional RS485 port for communication.

Mounting the Airmaster S1

Mounting Requirements

Specifies panel aperture, enclosure, and space for cabling.

Environmental Protection

Covers protection against condensation, dust, and direct sunlight.

UL Enclosure Standard

Recommends an enclosure conforming to UL50 standard for end products.

Operation and Configuration

Putting Into Operation

Guidance on connecting/disconnecting components and safety earth.

Configuration Notes

States no configuration is necessary; ACM cards are pre-placed.

Adjusting and Troubleshooting

Display Contrast Adjustment

Explains how to adjust display contrast using a trim potentiometer.

Troubleshooting Guidance

Refers to software for diagnostics and warranty claim procedure.

Dimensions and Mounting Details

Machine Enclosure Aperture

Provides dimensions for the machine enclosure aperture.

Mounting Braces and Screws

Illustrates mounting braces and screws for installation.

Airmaster S1 Dimensions

Dimensions Without Connectors

Shows overall dimensions and key features of the unit without connectors.

Connector Details

Power Supply Connector (X01)

Details the 2-pole Combicon connector for power supply.

Optional Relay Connectors (X02)

Details the 4-pole Combicon connector for optional relay outputs.

Relay Connectors (X03)

Details the 6-pole Combicon connector for relay outputs.

Digital Input Connector (X04)

Details the 9-pole mini Combicon connector for digital inputs.

Analog Input Connectors (X05)

Details the 6-pole mini Combicon connector for analog inputs.

Analog Output Connector (X06)

Details the 2-pole mini Combicon connector for analog output.

RS485-1 Connector (X07)

Details the 2-pole mini Combicon connector for RS485 port 1.

RS485-2 Optional Connector (X08)

Details the 2-pole mini Combicon connector for optional RS485 port 2.

UL508 Ratings and Conditions

Product Covered and General Use

Specifies the product and its general industrial use conditions.

Relay Output Contact Ratings

Details the voltage and current ratings for relay outputs.

Conditions of Acceptability

Outlines requirements for mounting, terminals, and power supply.

Display Symbols and Indicators

14 Segment Display Characters

Shows the character set for the 14-segment display.

7 Segment Display Characters

Shows the character set for the 7-segment display.

Display Character Examples

Provides examples of units and characters displayed.

Operational and Fault Display Symbols

Operational Display Symbols

Explains symbols for motor status, timer, filter, and set points.

Fault Display Symbols

Explains symbols for general fault, emergency stop, and pressure alerts.

CMC Airmaster S1 Specifications

General IconGeneral
BrandCMC
ModelAirmaster S1
CategoryIndustrial Equipment
LanguageEnglish