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CompAir C42 User Manual

CompAir C42
59 pages
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C30, C35-10, C38, C42, C50
Deutz M1011F
Powered Compressor
Id. Nr. 100 002 755 / 02 - März 2003
Operating Manual
GB
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CompAir C42 Specifications

General IconGeneral
BrandCompAir
ModelC42
CategoryAir Compressor
LanguageEnglish

Summary

Foreword

Specifications type DLT 0404

Lists detailed technical specifications for various compressor models, including performance, dimensions, and capacities.

Security regulations

Identification of safety instructions

Explains hazard symbols (Danger, Attention, Note) and manufacturer's liability.

General safety instructions

Details organizational measures, personnel qualifications, and general safe working practices.

Modifications and alterations to the machine

Prohibits unauthorized modifications and highlights risks associated with non-original parts.

Special jobs / Maintenance

Outlines safety procedures for specific maintenance tasks, repairs, and general care.

Instructions concerning particular hazards

Details specific safety instructions for electrical energy, gas, dust, steam, smoke, and hydraulic/pneumatic systems.

Transport and installation on site

Transport

Provides detailed instructions and safety precautions for transporting the compressor unit.

Installation on site

Guides on selecting the location, ensuring proper setup, and environmental considerations for installation.

Preparing the compressor for operation

Putting the compressor into operation

Initial operation

Details transport inspection and initial checks before first use.

Start-up

Provides step-by-step instructions and safety warnings for starting the compressor.

Monitoring / fault

Describes how to monitor the compressor during operation and identify fault conditions.

Fuels

Maintenance

Compressor maintenance / Maintenance schedule

Presents a detailed maintenance schedule based on operating hours and time intervals.

Troubleshooting

Insufficient or no air supply

Addresses issues related to air output problems, listing causes like clogged filters or speed misadjustment.

Insufficient pressure

Covers causes and solutions for low system pressure.

Compressor becomes excessively hot (automatic shutdown)

Details reasons for overheating and automatic shutdown, such as wrong oil or clogged filters.

Screw compressor will not start

Lists potential causes for the compressor failing to start, including fuel issues or electrical faults.

Oil in air line

Explains why oil might appear in the air line and how to fix it.

Safety valve blows off

Discusses causes for the safety valve activating and potential remedies.

Engine starts but switches off again immediately, or the system switches off while running

Covers issues where the engine starts but then stops, or the system shuts down during operation.

Generator option

Generator safety precautions

Lists critical safety warnings and precautions for operating the generator.

Operating the generator (Working safely with electrical equipment)

Provides detailed guidance on operating the generator safely with electrical equipment.

Testing insulation monitoring/startup/device connection

Details procedures for testing insulation monitoring and device connection safety.

Troubleshooting

Provides a flowchart for troubleshooting generator issues, such as dead sockets or blown fuses.

The generator supplies no or insufficient voltage.

Addresses issues with low or no voltage output from the generator.

Complete or significant voltage drop during operation under load.

Explains causes for voltage drops when the generator is under load.

Generator heats up to unacceptable levels.

Details causes for generator overheating, such as clogged air supply or high ambient temperatures.

Compressed air processing option (After cooler / Filter)

Undercarriage

Adjusting the braking system

Provides detailed steps for adjusting the trailer's braking system, including preparations and preliminary requirements.

Adjusting the brake

Describes the process of adjusting the wheel brakes.

Malfunctions and remedies

Lists common undercarriage malfunctions and their solutions.

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