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CompAir
Air Compressor
D50H RS
CompAir D50H RS User Manual
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10
.
Tr
oubl
e
-shooting
50
Malfunction
Possible
caus
e
Remedy
Excessive idli
ng
pressur
e
1.
System not
unloaded
1.
Check intake r
egulator
Check solenoid
valves
Water in the ai
r filter
1.
Water stop
valve
not closing
1.
Check/ repl
ace water
stop valve
Safety
valve
opens
1.
Safety
valve defect
i
ve
1.
Replace
2.
Pressure
holding val
ve defecti
ve
2.
Check / Repl
ace
3.
Mains pressure sens
or defective
3.
Replace mains pr
essure sensor
4.
Electr
onics defect
ive
4.
Replace electr
onics
Danger
Never oper
ate
t
he screw compresso
r
w
it
h de
fecti
ve safety valve!
51
53
Table of Contents
Foreword
5
Notes on the Compressor
5
Intended Use
5
Maintenance
5
Notes
5
Table of Contents
7
Safety Regulations
9
Identification of Safety Guidelines
9
General Safety Regulations
9
Particular Dangers Associated with Compressed Air
10
Particular Dangers Associated with Machines
12
Particular Dangers Associated with Water-Cooled Units
12
Dangers Present When Loading/Moving Machines
13
General Workplace Dangers
13
Dangers Resulting from Neglecting to Perform Maintenance
14
Dangers During Maintenance and Repairs
14
Dangers Resulting from Conversion Work/Modifications on the Machine
16
Symbols and Explanations
17
Design and Functioning
19
Design of the Unit
19
Design of the Water-Cooled D110H RS-W
19
Design of the Water-Cooled D50H RS-W - D75H RS-W
20
Design of the Air-Cooled D50H RS-A - D75H RS-A
21
Schematic Diagram
22
Schematic Diagram - D110H RS
22
Schematic Diagram - D50H RS - D75H RS
23
Water Circuit
24
Air Circulation
24
Control
24
Transport and Installation
26
Transport
26
Installation
27
Preparations for Commissioning
28
Cooling Air Volume/Minimum Cross
28
Compressed Air Connection
28
Water Connection for W Type
29
Limit Values of the Constituent Elements in Water
30
Electrical Connection
31
Electrical Connection (EUROPE-Version Only)
31
Check Setting of the Fan Protection Switch
32
Checking the Control Transformer Setting
33
Water Supply
33
First-Time Water Filling
33
Extraction of Water Samples
34
Sound Pressure Level
34
Commissioning
35
First Commissioning
35
Putting a Decommissioned Compressor Back into Operation
36
Display of the Compressor Control DELCOS XL
36
Routine Commissioning
37
Commissioning after Malfunction
37
Shutoff
37
Emergency Stop
37
Storage of Compressors
38
Shutdown
38
Service and Maintenance
39
Maintenance Recommendations
39
Maintenance Electric Motor
39
Motor Lubrication System
39
Structure of the Lubricators
39
Changing the LC Unit
39
Function Display on Lubricator
40
Troubleshooting and Fault Rectification for Lubricator
41
Maintenance and Inspection Schedule
41
Change of Air Intake Filter
44
Change Water Filter
44
Replace Prefilter RO Unit
45
Change the RO Membrane Cartridge
45
Safety Valve
46
Connecting Terminals in the Switch Cabinet/Control Transformer Setting
46
Fittings
47
General Maintenance and Cleaning
47
Clean / Change Filter with Cooling Air Inlet and Control Cabinet Inlet
47
Cleaning of the Bearing Flushing System
48
Inspection of the Compressor Stage
49
Inspection Intervals for Pressure Vessels and Electrical Installations
49
Checking the Water Level Sensor
50
Trouble-Shooting
51
Annex
53
Technical Data
53
Technical Data EUROPE Version Water-Cooled D110H RS-W
53
Technical Data EUROPE Version Water-Cooled D75H RS-W
54
Technical Data EUROPE Version Air-Cooled D75H RS-A
55
Technical Data EUROPE Version Water-Cooled D50H RS-W
56
Technical Data EUROPE Version Air-Cooled D50H RS-A
57
Layout Plan
58
Layout Plan D110H RS
58
Layout Plan D50H RS-D75H RS
60
Declaration of Conformity
62
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CompAir D50H RS Specifications
General
Brand
CompAir
Model
D50H RS
Category
Air Compressor
Language
English
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