CompAir D50H RS - Page 64

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Gardner Denver Deutschland GmbH

Argenthaler Str. 11

55469 Simmern

Deutschland

Tel. ++49 (0)6761 832-0

www.compair.com

e-mail: sales@compair.com

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Foreword5
Notes on the Compressor5
Intended Use5
Maintenance5
Notes5
Table of Contents7
Safety Regulations9
Identification of Safety Guidelines9
General Safety Regulations9
Particular Dangers Associated with Compressed Air10
Particular Dangers Associated with Machines12
Particular Dangers Associated with Water-Cooled Units12
Dangers Present When Loading/Moving Machines13
General Workplace Dangers13
Dangers Resulting from Neglecting to Perform Maintenance14
Dangers During Maintenance and Repairs14
Dangers Resulting from Conversion Work/Modifications on the Machine16
Symbols and Explanations17
Design and Functioning19
Design of the Unit19
Design of the Water-Cooled D110H RS-W19
Design of the Water-Cooled D50H RS-W - D75H RS-W20
Design of the Air-Cooled D50H RS-A - D75H RS-A21
Schematic Diagram22
Schematic Diagram - D110H RS22
Schematic Diagram - D50H RS - D75H RS23
Water Circuit24
Air Circulation24
Control24
Transport and Installation26
Transport26
Installation27
Preparations for Commissioning28
Cooling Air Volume/Minimum Cross28
Compressed Air Connection28
Water Connection for W Type29
Limit Values of the Constituent Elements in Water30
Electrical Connection31
Electrical Connection (EUROPE-Version Only)31
Check Setting of the Fan Protection Switch32
Checking the Control Transformer Setting33
Water Supply33
First-Time Water Filling33
Extraction of Water Samples34
Sound Pressure Level34
Commissioning35
First Commissioning35
Putting a Decommissioned Compressor Back into Operation36
Display of the Compressor Control DELCOS XL36
Routine Commissioning37
Commissioning after Malfunction37
Shutoff37
Emergency Stop37
Storage of Compressors38
Shutdown38
Service and Maintenance39
Maintenance Recommendations39
Maintenance Electric Motor39
Motor Lubrication System39
Structure of the Lubricators39
Changing the LC Unit39
Function Display on Lubricator40
Troubleshooting and Fault Rectification for Lubricator41
Maintenance and Inspection Schedule41
Change of Air Intake Filter44
Change Water Filter44
Replace Prefilter RO Unit45
Change the RO Membrane Cartridge45
Safety Valve46
Connecting Terminals in the Switch Cabinet/Control Transformer Setting46
Fittings47
General Maintenance and Cleaning47
Clean / Change Filter with Cooling Air Inlet and Control Cabinet Inlet47
Cleaning of the Bearing Flushing System48
Inspection of the Compressor Stage49
Inspection Intervals for Pressure Vessels and Electrical Installations49
Checking the Water Level Sensor50
Trouble-Shooting51
Annex53
Technical Data53
Technical Data EUROPE Version Water-Cooled D110H RS-W53
Technical Data EUROPE Version Water-Cooled D75H RS-W54
Technical Data EUROPE Version Air-Cooled D75H RS-A55
Technical Data EUROPE Version Water-Cooled D50H RS-W56
Technical Data EUROPE Version Air-Cooled D50H RS-A57
Layout Plan58
Layout Plan D110H RS58
Layout Plan D50H RS-D75H RS60
Declaration of Conformity62

CompAir D50H RS - Page 64

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