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CompAir Mako CMM User Manual

CompAir Mako CMM
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CMM
User
Instruction
Manual
CMM
User Instruction
Manual
Document No. - CMM Users Manual Rev 2
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CompAir Mako CMM Specifications

General IconGeneral
BrandCompAir
ModelMako CMM
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Information

Manual Configuration

Explains the manual's structure by chapters, sections, and subsections.

Maintenance Overview

Mentions periodic maintenance and servicing for unit longevity.

Warranty Information

Refers to MAKO Warranty conditions available from the distributor.

Declaration of Conformity

Details compliance with relevant EU directives and standards.

Declaration of Conformity

Applicant Details

Company information for CompAir USA Inc. as the applicant.

Factory Details

Company information for CompAir USA Inc. as the factory.

Machinery Description

Specifies the equipment as Compressors & High Pressure Air Equipment.

Model and Type Numbers

Lists various model/type numbers for identification.

Standards Compliance

Lists applicable EMC, Respiratory, and Machinery standards.

1. Forward

1.1 Unit Notes

MAKO units are result of R&D, offering reliability and cost-effectiveness.

Declaration of Conformity

Unit conforms to health, safety, EMC, and PPE directives.

1.2 Intended Use

Unit is for specific use; risks exist if not used properly or by unqualified personnel.

1.3 Maintenance Importance

Carefully performed maintenance is imperative for unit performance and longevity.

Servicing Support

Contact MAKO distributor for malfunctions, spare parts, or servicing needs.

1. Forward (continued)

MAKO Nameplate Identification

Illustrates MAKO nameplates for unit identification and reference.

General Operating Notes

Provides general notes on operating instructions and safe, cost-effective use.

1. Forward (continued)

Guarantee and Responsibility

MAKO not responsible for misuse; operate unit with knowledge.

Safety Regulations Emphasis

Stresses strict observance of all safety regulations in Chapter 3.

Technical Changes Disclaimer

MAKO reserves the right to modify units without prior notice.

3. Safety Regulations

3.1 Safety Guideline Identification

MAKO not liable for damage from non-observance of safety instructions.

3.2 General Safety Instructions

Operating instructions must be readily available; adhere to all mandatory regulations.

Organizational Safety Measures

Instructions must be available; supervisors ensure compliance with safety requirements.

Personnel Selection & Responsibilities

Use only trained personnel; clearly define individual limits and responsibilities.

3. Safety Regulations (continued)

3.3 Unit Changes and Modifications

Do not make safety-affecting changes without supplier's permission.

3.4 Installation and Normal Operation

Install according to regulations; ensure accessibility and stress-free connections.

Normal Operation Procedures

Operate machine only when all protective equipment is in place and functional.

3. Safety Regulations (continued)

3.5 Special Work and Maintenance

DANGER! Ensure pressure release and electrical isolation before any maintenance.

Lock Out Procedure

Detailed step-by-step instructions for safely locking out equipment.

3. Safety Regulations (continued)

Maintenance and Repair Safety

Employer informs employees of dangers; use genuine MAKO spare parts.

3. Safety Regulations (continued)

3.6 Special Dangers Warnings

Covers dangers of Electric energy, Gas, Dust, Steam, Smoke, Pneumatics, and Explosions.

Electric Energy Safety

Work on electrical systems must be done by skilled electricians.

Gas, Dust, Steam, Smoke Hazards

Procedures for welding/cutting; clean surroundings from dust and flammable substances.

Pneumatic System Safety

High pressure air work by trained personnel; check for leaks and damage.

Explosion Hazard Areas

Units must never be operated in areas subject to explosion hazards.

3. Safety Regulations (continued)

3.7 Symbols and Explanations

Explains common safety symbols used on the unit for hazard identification.

3. Safety Regulations (continued)

3.8 Logs and Daily Inspections

Recommends creating and using a daily log book for unit operations.

Daily Log Book Procedures

Steps for performing daily inspections and recording entries in the log book.

Unit Out of Service Protocol

Procedure for taking the unit out of service and documenting the reason.

4. Layout and Function

CMM Panels and Wall Mount Unit

Diagram showing CMM panels and the wall mount unit assembly.

4.1 General Description

Mako CMM monitors systems for safe levels of Carbon Monoxide and Moisture.

CMM Configuration Options

Describes the two possible CMM options: CO Only and CO and MO.

4. Layout and Function (continued)

4.1.1 CO Option Details

CMM monitors system air for high carbon monoxide levels when the compressor runs.

4.1.1.1 Solenoids in Control Panel

Describes the solenoids located within the CMM control panel.

4. Layout and Function (continued)

4.1.2 MO Option Details

CMM equipped with moisture sensor to detect moisture levels in breathing air.

4.1.3 Bypass Option

Unit bypass for emergency conditions only, if air quality is known to be good.

4.1.4 Wall Mount Option

Standard wall mount units integrate into compressor systems, possibly needing extra parts.

4. Layout and Function (continued)

4.2 Standard CMM Overlay

Describes display, indicators (CO/Moisture Levels), calibrating light, and keypad.

5. Transportation and Installation

5.1 Transport Care

Exercise care when removing unit from shipping carton to prevent damage.

5.2 Machine Location Requirements

Specifies environmental conditions and clearances needed for unit placement.

5.3 Power Supply Installation

Disconnect power during maintenance; use qualified electrician for power supply installation.

5.4 Wall Mount Installation

Instructions for locating and securing wall mount units, including regulator settings.

5. Transportation and Installation (continued)

5.5 Initial Startup Procedure

Step-by-step guide for the initial startup of the CMM unit.

High Pressure Air Leak Warning

DANGER! High pressure air leaks are extremely dangerous.

6. Operating Instructions

Safety Information Reminder

DANGER! Read manual carefully for important safety information.

6.1 Standard CMM Controls

Describes the standard controls and buttons on the CMM unit's interface.

6.2 Start-Up Procedure

Guide for inspecting the unit and starting up the CMM.

6.2.1 Shut-Down Procedure

Instructions for shutting down the CMM unit when not in use for extended periods.

6. Operating Instructions (continued)

6.3 CMM Commands Overview

CMM monitors air output and stops compressor on high CO/Moisture levels.

6.3.1 Menu Access

How to access the command menu and enter the security code.

6.3.2 CO Setup Options

Access options for CO setup, including set point and calibration period.

6.3.2.1 CO Set Point Configuration

Allows adjustment of the CO set point for monitoring system parameters.

6.3.2.2 Calibration Interval

Adjusts the frequency for calibrating the CO monitoring system.

6.3.2.3 Automatic Calibration

Automatic calibration option is not fully operational at this time.

6. Operating Instructions (continued)

6.3.3 Calibrate Now

Procedure for calibrating the CO sensor cell, requiring a stabilization period.

6.3.4 Bypass CO or MO Monitors

DANGER! Bypass monitors only in emergency situations when air is known to be acceptable.

6. Operating Instructions (continued)

6.3.4.1 Cancel CO or MO Bypass

Procedure to cancel a CO or MO alarm bypass.

6.3.4.2 MO Time-Out Menu

Adjusts the MO sensor stabilization period, adjustable from 5 to 15 minutes.

7. Maintenance

Lock Out Procedure

Detailed steps for safely locking out equipment before maintenance.

7.1 Maintenance Schedule

Daily inspection and calibration schedule requirements.

7. Maintenance (continued)

7.2 CO Replacement

Procedure for replacing the CO sensor cell, recommending an anti-static strap.

CO Sensor Warning

Warning about using only the specific 003MEC-5 CO sensor for the CMM product.

7. Maintenance (continued)

7.3 Replacement of MO Cell

Procedure for replacing the MO sensor cell, including important installation notes.

8. Troubleshooting

8.0 General Troubleshooting Approach

Understanding screen messages is the first step in troubleshooting.

8.1 Initial Investigation Steps

Check configuration, plugs, and wiring as initial troubleshooting steps.

8.2 CMM Wiring Details

Provides pinout details for moisture, harness, and power plugs on the CMM board.

8.2.1 Moisture Cable Plug (P5)

Description and pinout for the moisture sensor communication cable.

8.2.2 Harness Plug (P7)

Description and pinout for the main harness connecting controller and solenoids.

8.2.3 Power Plug (P6)

Description and pinout for the CMM board power supply connection.

8. Troubleshooting (continued)

8.3 Reset Functionality

Describes the reset button's function for simulating power cycles.

8.4 Factory Menu Access

How to access the factory menu for re-initialization or settings changes.

8.4.1 Configuration Menu

Allows reconfiguration of the CMM unit for CO/MO or CO only options.

8.4.2 Initialization Menu

Initializes the CMM, resets settings, and clears E-PROM, for authorized personnel.

8.4.3 Test Menu

Tests the operation of the LEDs on the CMM unit.

8. Troubleshooting (continued)

8.4.4 Time Menu Settings

Coordinates date and time for accurate CO calibration period functioning.

8.4.5 Serial Number Menu

Stores and displays the CMM board serial number.

8. Troubleshooting (continued)

CMM Screen Messages and Solutions

Lists common CMM screen messages, their possible causes, and solutions.

8. Troubleshooting (continued)

Specific Troubleshooting Messages

Details messages like RH Sensor Fail, Filter Missing, and Dewpoint High.

8. Troubleshooting (continued)

Technician and Distributor Codes

Codes used by technicians for factory settings like CONFIG, INIT, TEST, DATE, TIME, SERIAL.

Factory Settings Functionality

Details factory settings for date, time, and SC functionality, accessed via the menu.