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Cornelius
Beverage Dispenser
VANGUARD 245
Cornelius VANGUARD 245 Service Manual
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V
ANGU
ARD 245
SER
VICE MANU
AL
POST
-MIX BEVERAGE DISPENSER
IMI CORNELIUS ( TIANJIN ) CO
., L
TD
2
Table of Contents
Default Chapter
2
Contact Information
2
Table of Contents
3
Safety
7
Safety Instructions
7
Safety Tips
7
Authorized Service Personnel
8
CO 2 (Carbon Dioxide) Warning
8
Shipping and Storage
9
Equipment Handling
9
General Information
11
General Description
11
Unit Description
11
Specification
13
Design Date
13
Part Number
13
Capability
14
Miscellaneous Information
14
Theory of Operation
14
Installation
17
Delivery Inspection and Unpacking
17
Inspection
17
Unpacking
17
Identification of Loose-Shipped Parts
18
Selection Location
18
Installation Procedure
19
Placing Unit in Operating Position
19
Installing Water Lever Kits
21
Connecting Drip Tray Drain Hose to a Permanent Drain
21
Connecting Syrup Source Lines to the Unit
21
Connecting Carbonated Water Source (Unit Requiring Connection to Remote Carbonator)
23
Connecting Plain Water Source Line to Unit
23
Unit Requiring Connection to Remote Carbonator
23
Unit with Integral (Built-In) Carbonator
23
Adjusting Carbonator CO Regulator
24
Adjusting Syrup Supplies CO Regulator
24
CO Regulators Adjustments
24
Source Line (Unit with Integral Carbonator)
24
Fill Water Tank and Start the Refrigeration System
25
Preparation for Operation
26
Operator's Instructions
27
Operating Controls
27
Dispensing Valve Operation
27
Unit Power Switch
27
Dispensing Valves Keyed Lock-Out Switch
28
Daily Pre-Operation Check
28
Unit Operation
28
Cleaning and Sanitizing
28
Daily Cleaning of Unit
28
Sanitizing Syrup Systems
28
Checking Drop-In Refrigeration Assembly Condenser Coil for Restrictions
29
Checking Ice Water Bath
29
Carbonator Water Pump Yearly Maintenance or after Water System Disruptions
29
Unit Requiring Connection to Remote Carbonator
29
Unit with Integral (Built-In) Carbonator
30
Cleaning CO Gas Check Valves
30
Service
31
Preparing Unit for Shipping or Relocating
31
Hood and Front Access Panel Removal
31
Periodic Inspection
32
Adjustment
32
CO Regulators Adjustment
32
Adjusting Dispensing Valves for Water Flow Rate
33
Adjusting Dispensing Valves for Water-To-Syrup "Ratio" (Brix) of Dispensed Product
33
Sanitizing Post-MIX Syrup Systems
34
Cleaning Drop-In Refrigeration Assembly Condenser Coil
37
Checking Ice Water Bath
38
Cleaning Water Tank
38
Carbonator Water Pump Yearly Maintenance or after Water System Disruptions
40
Unit Requiring Connection to Remote Carbonator
40
Unit with Integral (Built-In) Carbonator
41
Cleaning CO 2 System CO 2 Gas Check Valves
43
Trouble Shooting
45
Troubleshooting Unit
45
Troubleshooting Carbonator
50
Troubleshooting Refrigeration System
51
Component Service
53
Carbonator Pump Replacement
53
Pump Motor Replacement
54
Agitator Motor Replacement
55
Controller Board Replacement
56
Illustrated Parts List
58
Reference Material
67
Wiring Diagram
67
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Cornelius VANGUARD 245 Specifications
General
Manufacturer
Cornelius
Category
Beverage Dispenser
Model
VANGUARD 245
Voltage
115 V
Material
Stainless Steel
Cooling System
Air Cooled
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