Rear Axle and Brake 6
89
1 Assembly of Pinion Shaft
1. Adjust the liner "A" to have the distance from the pinion rear face to the differential case center 82 ± 0.05mm
{3.23 ± 0.0020in}.
(Unit: mm {in})
2 Assembly of Differential Case Assembly
1. Make sure the backlash of the pinion shaft gear and side gear is within 0.25 to 0.35mm {0.001 to 0.014in}.
2. Place the spring pin with the slit toward as shown in the figure. (Vertical to the shaft)
3. Apply lubricant (MOS
2
) to the gears and assemble it.
3 Installation of Differential Case Assembly
1. Adjust the backlash of pinion shaft and differential ring gear to be within 0.10 to 0.30mm {0.004 to 0.012in}
with the liner "B".
2. After adjusting the backlash, adjust the lateral free play of differential case assembly to be within 0 to 0.10mm
{0 to 0.004in} with the liner "C".
(Unit: mm {in})
4 Liner Adjustment of Rear Axle Shaft and Differential Lock Shifter
1. Adjust the clearance between the axle case and shifter to be within 0.20 to 0.60mm {0.008 to 0.0024in} with
the liner "D".
(Unit: mm {in})
2. Adjust the endplay of rear axle shaft to be within 0.15 to 0.35mm {0.006 to 0.0014in} with the liner "E".
(Unit: mm {in})
Item Thickness Parts No.
Liner "A"
0.15 {0.06} 0731 0002 501
0.2 {0.008} 0731 0002 502
0.4 {0.016} 0731 0002 504
0.8 {0.032} 0731 0002 508
Item Thickness Parts No.
Liner "B" and "C"
0.4 {0.016} 1007 0618 200
0.2 {0.008} 1007 0618 100
0.2 {0.008} 1007 0618 000
1.6 {0.063} 1025 1535 000
Item Thickness Parts No.
Liner "D"
0.4 {0.016} 0731 0001 504
1.2 {0.047} 0731 0001 512
Item Thickness Parts No.
Liner "E"
0.6 {0.024} 0730 0005 206
0.2 {0.008} 0730 0005 202
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K&T Saw Shop 606-678-9623 or 606-561-4983
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