Cushman MINUTE MISER - General Information & Routine Maintenance

TABLE OF CONTENTS FOR SECTION ‘A’
SECTION TITLE PAGE NO.
Page A-i
Repair and Service Manual
A
GENERAL INFORMATION & ROUTINE MAINTENANCE
SERIAL NUMBER LABEL LOCATION ............................................................................................A - 1
SERVICING THE VEHICLE.............................................................................................................A - 1
ROUTINE MAINTENANCE..............................................................................................................A - 2
REAR AXLE.....................................................................................................................................A - 2
Checking the Lubricant Level ................................................................................................A - 2
BRAKES...........................................................................................................................................A - 2
TIRES...............................................................................................................................................A - 3
LIGHT BULB REPLACEMENT ........................................................................................................A - 3
CARE AND CLEANING OF THE VEHICLE.....................................................................................A - 3
VEHICLE CARE PRODUCTS..........................................................................................................A - 4
HARDWARE ....................................................................................................................................A - 4
Controls.................................................................................................................................A - 5
Key Switch.............................................................................................................................A - 5
Direction Selector Switch.......................................................................................................A - 5
Power ON/Battery Condition Meter .......................................................................................A - 6
Headlight (Accessory) ...........................................................................................................A - 6
Service/Parking Brake Pedal.................................................................................................A - 6
Accelerator Pedal ..................................................................................................................A - 6
Horn and Handlebar ..............................................................................................................A - 6
Handlebar Installation............................................................................................................A - 7
Seat Switch............................................................................................................................A - 7
Hour Meter (Accessory).........................................................................................................A - 7
ADDITIONAL FEATURES................................................................................................................A - 7
Battery Charger.....................................................................................................................A - 7
Fold Down Backrest ..............................................................................................................A - 7
Programmable Speed Controller...........................................................................................A - 8
EE UNITS.........................................................................................................................................A - 8
BEFORE ENTERING VEHICLE.......................................................................................................A - 8
OPERATING THE VEHICLE............................................................................................................A - 8
STARTING THE VEHICLE...............................................................................................................A - 9
COASTING.......................................................................................................................................A - 9
LIST OF ILLUSTRATIONS
Fig. 1 Model Number, Model Year and Serial Number ..................................................................A - 1
Fig. 2 Serial Numbers Under Seat .................................................................................................A - 1
Fig. 3 Initial Service Chart...............................................................................................................A - 1
Fig. 4 Lubrication Points..................................................................................................................A - 2
Fig. 5 Rear Axle Lubricant Check and Fill.......................................................................................A - 2
Fig. 6 Brake Bushing Lubrication ....................................................................................................A - 3
Fig. 7 Lubrication.............................................................................................................................A - 3
Fig. 8 Bolt Grades ...........................................................................................................................A - 4
Fig. 9 Controls On Dashboard.........................................................................................................A - 5
Fig. 10 Controls On Floorboard......................................................................................................A - 5
Fig. 11 Horn Switch........................................................................................................................A - 5
Fig. 12 Key Switch..........................................................................................................................A - 5