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Cushman MINUTE MISER Service Manual

Cushman MINUTE MISER
119 pages
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ELECTRIC POWERED THREE WHEEL
SERVICE VEHICLE
ISSUED NOVEMBER 2003 REVISED FEBRUARY 2007
TECHNICIAN’S REPAIR
AND SERVICE MANUAL
600198-G01

Table of Contents

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Cushman MINUTE MISER Specifications

General IconGeneral
Speed25 mph
Overall Length120 inches
Overall Width54 inches
Overall Height72 inches
SuspensionLeaf Spring

Summary

SAFETY

Battery Warnings

Warning about battery hazards and handling precautions.

General Safety Practices

Broad safety guidelines for vehicle operation and maintenance.

Maintenance Safety

Specific safety procedures and precautions for vehicle maintenance.

GENERAL INFORMATION & ROUTINE MAINTENANCE

Vehicle Operation Guidelines

Essential warnings and procedures for safe vehicle operation.

BATTERIES AND CHARGING

Battery Maintenance and Cleaning

Procedures for maintaining battery health, including cleaning and watering.

Battery Charging Procedures

Instructions and safety precautions for charging vehicle batteries.

Battery Troubleshooting and Hydrometer Use

Diagnosing battery issues and using a hydrometer for testing.

ELECTRONIC SPEED CONTROL

Troubleshooting Chart

Guide to diagnosing electronic speed controller faults and causes.

MOTOR

Motor Removal and Disassembly

Steps and safety for removing and taking apart the motor.

ELECTRICAL SYSTEM AND BATTERY CHARGER

Battery Charger Fault Diagnosis

Troubleshooting common problems with the vehicle's battery charger.

BRAKES

Daily Brake Performance Test

Method for regularly checking the vehicle's braking system.

Brake Adjustment and Repair

How to adjust brakes and perform repairs or replacements.

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