D1146/D1146TI/DE08TIS
MAINTENANCE MANUAL
78
Printed in Jan. 2001 PS-MMA0415-E1A
Use care not to damage the cylinder
liner and piston, and slightly lift and
insert the piston into the cylinder so
that the ring may not be damaged by the
fillet of the liner.
z Install the bearing in the connecting rod
cap and apply oil.
CAUTION :
Make sure that the manufacture serial
numbers impressed on the
connecting rod cap and connecting
rod big end are identical, and install
the connecting rod cap by aligning it
with dowel pin.
z Wet the fixing bolts with engine oil,
semi-tighten them with hand, tighten
them to the specified torque using a
torque wrench as follows.
<Tightening Order>
(1) First stage : Coat engine oil over bolts.
(2) Second stage : Temporary bolt screwing about 1～2 threads
(3) Third stage : With torque wrench, tighten up to about 10 kg.m
(4) Fourth stage : With torque wrench, tighten up to about 15 kg.m
(5) Fifth stage
: By means of torque wrench, tighten finally in the specified
torque. (18 kg.m).
Torque 18 kg.m
z When the connecting rod bearing cap
bolts are tightened, check the
connecting rod end play to the right and
left with hand. If no end play is found,,
Serial no.
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