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Daikin MPS025B User Manual

Daikin MPS025B
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Installation and Maintenance IM 972-2
Group: Applied Air Handling
Part Number: IM 972
Date: November 2018
Maverick
®
I
Commercial Packaged Rooftop Systems
Heating & Cooling
Models MPS015B - MPS025B
15 to 25 Tons
R-410A Refrigerant

Table of Contents

Questions and Answers:

Daikin MPS025B Specifications

General IconGeneral
BrandDaikin
ModelMPS025B
CategoryHeat Pump
LanguageEnglish

Summary

General and Safety Information

General Unit Information

Manual contains installation and operating instructions for the packaged rooftop system.

Safety Information and Warnings

Manufacturer warranty disclaimer and hazardous situation messages.

Mechanical Installation - Preparation and Components

Product Receipt and Component Identification

Verifying received unit and identifying its major components.

Installation Readiness Checks

Pre-installation checkpoints, filter replacement, and general guidelines.

Mechanical Installation - Location and Site Prep

Location Considerations and Clearances

Choosing an installation location and maintaining required clearances.

Outside Slab Installation

Steps for installing the unit on an outdoor slab foundation.

Mechanical Installation - Duct Conversion and Hoods

Downflow to Horizontal Duct Conversion

Instructions for converting the unit's duct connection from downflow to horizontal.

Exhaust and Combustion Air Hood Installation

Procedures for correctly installing the air inlet and exhaust hoods.

Mechanical Installation - Rooftop Mounting

Rooftop Installation Guidelines

Key considerations for safely mounting the unit on a rooftop.

Mechanical Installation - Gas and Ducting Systems

Ducting Installation and Safety

Guidelines for duct connection, including safety warnings and insulation.

Gas Supply Connection

Instructions for connecting the natural gas supply, with safety precautions.

Mechanical Installation - Electrical Configuration

Dual Voltage Inducer Motor Setup

Procedure to adjust the furnace inducer motor voltage tap for proper operation.

Mechanical Installation - Gas Conversion and Input

LP Gas Conversion Procedure

Steps and safety warnings for converting the unit to use LP gas.

Adjusting Furnace Input

How to check and adjust the furnace gas input and pressure settings.

Mechanical Installation - Condensate Management

Condensate Drain Trap Installation

Instructions for installing a condensate trap to ensure proper drainage.

Electrical Installation - Power and Wiring

Power Supply Connection

Guidelines for connecting the main power supply, including safety and voltage checks.

Field Wiring Hook-Up

General instructions for field wiring connections and temperature limitations.

Electrical Installation - Wiring Details

208 Volt Applications Wiring

Instructions for adapting wiring for 208 volt applications.

Electrical Installation - Thermostat Integration

Customer Supplied Thermostat Wiring

Guidelines for selecting and wiring thermostats provided by the customer.

Optional Factory Thermostat Specifications

Details and specifications for the optional T-170 thermostat.

Electrical Installation - Wiring Diagrams

Thermostat Wiring Diagrams

Diagrams for customer-supplied and factory-supplied thermostat wiring.

Physical Data and Specifications

Unit Capacity and Performance Data

Tables detailing cooling and heating capacity, airflow, and efficiency ratings.

Compressor and Motor Specifications

Data for compressor and condenser motor electrical characteristics and ratings.

MCA and MCOP Ratings

Minimum Circuit Ampacity and Maximum Continuous Overcurrent Protection values.

Physical Data - Auxiliary Heater Kits (208/240V)

Auxiliary Heater Kit Performance

Performance characteristics for auxiliary heater kits at 208/240V.

Physical Data - Auxiliary Heater Kits (480V)

Auxiliary Heater Kit Performance

Performance characteristics for auxiliary heater kits at 480V.

Physical Data - Auxiliary Heater Kits (600V)

Auxiliary Heater Kit Performance

Performance characteristics for auxiliary heater kits at 600V.

Dimensional Data - Unit Dimensions (Cooling)

Unit Dimensions MPS 015B – 025B

Diagrams showing overall unit dimensions and knockout locations for cooling models.

Dimensional Data - Unit Dimensions (Gas Heat)

Unit Dimensions MPS 015B – 025B

Diagrams showing overall unit dimensions and knockout locations for gas heat models.

Dimensional Data - Duct and Curb

Horizontal Duct Connection Dimensions

Diagram illustrating dimensions for horizontal duct connections.

Roof Curb Installation Dimensions

Diagram showing dimensions related to rooftop curb installation.

Performance Data - Airflow (MPS 015B)

Airflow Performance MPS 015B

Charts detailing airflow performance at various static pressures for MPS 015B.

Performance Data - Airflow (MPS 020B)

Airflow Performance MPS 020B

Charts detailing airflow performance at various static pressures for MPS 020B.

Performance Data - Airflow (MPS 025B)

Airflow Performance MPS 025B

Charts detailing airflow performance at various static pressures for MPS 025B.

Accessories - Economizer Systems

Economizer Features and Kits

Description of economizer controller, actuator, and upgrade options.

Accessories - Economizer Ducting

Economizer Horizontal Duct Installation

Details on horizontal duct installation for economizer-equipped units.

Accessories - Air Handling Components

Fresh Air Dampers and Power Exhaust

Information on kits for fresh air dampers and power exhaust for economizers.

Accessories - Air Handling Components (Continued)

Motorized Damper Kit Details

Information on the motorized fresh air damper kit.

Outdoor Air Hood Options

Details on manual and motorized outdoor air hood accessories.

Accessories - Installation Hardware

Roofcurb Installation and Accessories

Information on roofcurb accessories and typical installation.

Controls and Operation - Furnace System

Furnace Controls and Ignition System Overview

Explanation of the furnace control board and ignition sequence.

Normal Furnace Operating Sequence

Step-by-step description of the normal heating operation.

Normal Heat Mode Operation

Specific steps for initiating heating in normal heat mode.

Controls and Operation - Furnace Stages

Second Stage Heating Operation

Procedures for initiating and managing second stage heating.

Simultaneous Stage Heating

Operation sequence for simultaneous first and second stage heating calls.

Stage Removal Sequence

Steps for removing first and second stage heating calls.

Controls and Operation - Furnace Functions

Furnace Start-Up and Shutdown

Safety warnings and procedures for starting and shutting down the furnace.

Burner and Over-Temperature Controls

Information on burners and manual reset over-temperature controls.

Pressure and Limit Controls

Explanation of pressure switches and supply air limit controls.

Controls and Operation - Cooling System

Cooling Mode Operation

Detailed sequence for first and second stage cooling operations.

Continuous Fan Mode

Explanation of the continuous indoor blower operation mode.

Maintenance - General and Furnace Section

General Customer Maintenance Advice

Recommendations for customers on unit upkeep and safety.

Furnace Section Maintenance Procedures

Steps for inspecting and cleaning furnace components like heat exchangers.

Maintenance - Cooling Section Components

Lubrication and Motor Care

Information on motor lubrication and preventative cleaning.

Evaporator Coil Inspection and Cleaning

Procedures for inspecting and cleaning the evaporator coil.

Condenser Coil, Fan, and Blower Cleaning

Steps for cleaning the condenser coil, fan, blower, and venturi.

Maintenance - System Charge Charts (MPS 015B)

MPS 015B Refrigerant Charging Charts

Charts to determine correct refrigerant charge for 15-ton models.

Maintenance - System Charge Charts (MPS 020B)

MPS 020B Refrigerant Charging Charts

Charts to determine correct refrigerant charge for 20-ton models.

Maintenance - System Charge Charts (MPS 025B)

MPS 025B Refrigerant Charging Charts

Charts to determine correct refrigerant charge for 25-ton models.

Troubleshooting - Cooling System Issues

Cooling Troubleshooting Chart

Table of common cooling problems, causes, and solutions.

Troubleshooting - Furnace Ignition and Airflow

Induced Draft Blower Motor Troubleshooting

Diagnosing issues when the induced draft blower motor does not start.

Ignition System and Flame Sensor Checks

Troubleshooting steps for ignitor sparks, flame sensing, and related controls.

Gas Valve and Pressure Switch Troubleshooting

Diagnosing issues with the gas valve, pressure switches, and gas flow.

Troubleshooting - Furnace Operation and Safety

Furnace Operation and Safety Checks

Verifying furnace operation, safety limits, and thermostat interaction.

Blower Motor and Airflow Troubleshooting

Diagnosing issues related to blower motor operation and restricted airflow.

Warranty and Parts Information

Replacement Parts Locator

Information on finding and ordering certified Daikin replacement parts.

Daikin Support and Training Resources

Training and Development Programs

Information on training resources for Daikin HVAC equipment.

Aftermarket Parts and Service Information

Contact details for locating Daikin parts and service offices.

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