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Danfoss TGS490

Danfoss TGS490
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Danfoss Turbocor® Twin-Turbine
Centrifugal Compressors
TTS/TGS/TTH/TGH Compressors
Applications and Installation Manual - Revision Q
http://turbocor.danfoss.com
®

Table of Contents

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Danfoss TGS490 Specifications

General IconGeneral
BrandDanfoss
ModelTGS490
CategoryAir Compressor
LanguageEnglish

Summary

Chapter 2.0 Overview of the TTSTGSTTHTGH Compressor

2.2 Refrigerant Type

Specifies the approved refrigerants for TTS/TTH and TGS/TGH compressor series.

2.6 Compressor Module

Provides an overview of the compressor module's aerodynamics, motor, and electronics.

Chapter 3.0 Functional Description

3.1 Main Fluid Path

Describes the flow of refrigerant from the suction to the discharge port through the compressor.

3.2 Motor Cooling

Details how liquid refrigerant is channeled to cool the compressor's electronic and mechanical components.

3.4 Compressor Control Overview

Introduces the main components and functions of the compressor control and monitoring system.

3.5 Magnetic Bearing System

Explains the five-axis bearing system used to levitate the shaft and manage forces.

Chapter 4.0 Control Interface Wiring

4.1 Control Wiring Connection Guidelines

Provides best practices for connecting control wiring to the compressor I/O board.

Chapter 5.0 General Specifications

5.2 Maximum Pressure

Details pressure limits, alarm, and trip settings controlled by pressure ratio.

5.3 Maximum Discharge Temperature

Specifies discharge temperature limits and trip settings for compressor operation.

5.4 Suction Pressure Limits

Defines the alarm and trip settings for suction pressure limits.

Chapter 6.0 Electrical Specifications

6.2 Compressor Current Limit and Operating Range Settings

Explains configuration of FLA and LRA settings via controller or software.

6.5 AC Input LinePower Electronic Component Protection

Details requirements for upstream branch protection for power electronics.

Chapter 7.0 Compressor Performance

7.1 Performance Ratings

Explains how to determine compressor capacity, efficiency, and operational information.

7.2 Tolerance of Performance Ratings

Details the guaranteed performance tolerance bands under various operating conditions.

Chapter 8.0 Operating Envelopes

Operating Envelopes Overview

Presents graphical representations of compressor operating limits for different models.

Chapter 10.0 Control Logic Guidelines for Multiple Compressors

Staging Valve

Describes the function and necessity of staging valves for compressor control.

Load Balancing Valve (Hot Gas Bypass)

Explains the role of LBV in maintaining operation at low load conditions.

Chapter 12.0 Guide Specifications

12.4 Capacity Control

Explains VFD use for capacity modulation, efficiency, and speed regulation.

Chapter 20.0 Installation

20.5 Piping Connections

Step-by-step instructions for connecting suction, discharge, and motor cooling lines.

20.6 Control Wiring

Details on connecting the compressor I/O board for communication and control.

20.7 Power Wiring

Instructions for connecting the main AC power wiring to the compressor terminals.

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