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Danfoss Turbocor Twin-Turbine TTS Series

Danfoss Turbocor Twin-Turbine TTS Series
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Danfoss Turbocor® Twin-Turbine
Centrifugal Compressors
TTS/TGS/TTH/TGH Compressors
Applications and Installation Manual - Revision Q
http://turbocor.danfoss.com
®

Table of Contents

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Danfoss Turbocor Twin-Turbine TTS Series Specifications

General IconGeneral
BrandDanfoss
ModelTurbocor Twin-Turbine TTS Series
CategoryAir Compressor
LanguageEnglish

Summary

Introduction to Danfoss Turbocor Compressors

Scope of the Manual

Defines the manual's intended use and supported software version.

Manual Organization Overview

Outlines the structure and content of the manual's sections.

Document Symbols Explained

Explains the meaning of symbols like NOTE and DANGER used in the document.

Overview of TTSTGSTTHTGH Compressor Series

Compressor Nomenclature System

Explains the coding system used for compressor model identification.

Compatible Refrigerant Types

Lists the refrigerants compatible with different compressor series.

Environmental Operating Conditions

Specifies operating and storage conditions, including altitude and humidity limits.

Mains Plate Sealing Procedure

Details how to seal the mains plate to prevent ingress of contaminants.

Compressor Model Configurations

Describes the packaging design of compressor, motor, and power assemblies.

Compressor Module Components

Provides an overview of the compressor's aerodynamics, motor, and electronics sections.

Functional Description of Turbocor Compressors

Main Fluid Path

Describes the flow of refrigerant through the compressor's stages.

Motor Cooling System

Explains how liquid refrigerant is used to cool the compressor's components.

Inlet Guide Vanes (IGV) Function

Details the function of IGVs in controlling capacity and flow.

Bearing Motor Compressor Controller

Details the hardware and software for the compressor and bearing/motor controller.

Capacity Control Mechanisms

Explains control of motor speed and IGV position for load requirements.

Motor and Bearing Control System

Describes the magnetic bearing system supporting the shaft and controlling position.

Magnetic Bearing System Overview

Explains the five-axis magnetic bearing system for shaft support.

Control Interface Wiring Guide

Control Wiring Connection Guidelines

Provides essential guidelines for proper control wiring techniques.

Interface Cable Specifications

Describes the specifications and length of the I/O interface cable.

Compressor IO Board Mounting

Details requirements for installing the compressor I/O board in an enclosure.

General Specifications for Turbocor Compressors

Compressor Construction Details

Lists the materials and design features of the compressor construction.

Maximum Operating Pressure Limits

Explains pressure regulation via Alarm and Trip Limits and Pressure Ratio.

Maximum Discharge Temperature Limits

Defines the maximum allowable discharge temperature limits for operation.

Suction Pressure Operating Limits

Lists the suction pressure alarm and trip settings for compressor protection.

Standards Compliance and OEM Responsibilities

Outlines OEM responsibilities for safety, codes, and refrigerant compatibility.

Electrical Specifications and Requirements

Supply Voltage and Frequency Ranges

Specifies acceptable voltage and frequency ranges for compressor operation.

Current Limit and Operating Range Settings

Explains configuration of FLA and LRA settings for application.

Input Disconnect Requirements

Mandates installation of input disconnects per safety regulations.

Motor Insulation Class

States the motor insulation class rating for the compressor.

AC Input Line Protection

Requirements for fast-acting fuses for power electronics protection.

Power Line Contactor

Discusses the optional nature of power line contactors.

CE Compliance and EMIEMC Filtering

Recommends EMI/EMC filters for CE compliance and performance.

Surge Protection Installation

Recommends surge suppressors for protection against electrical transients.

Line Reactor Installation

Mandates the installation of a 5% impedance line reactor for all compressors.

Harmonic Current Filtering Recommendations

Recommends harmonic filters for additional current harmonic reduction.

Grounding Connection Guidelines

Provides guidelines for proper grounding of all parts and cables.

Equipment Panel Design Considerations

Recommendations for designing panels housing filters and reactors.

Mains Input Cable Specification

Advises on using shielded cable for mains input to minimize interference.

Idle Power Consumption

States the idle power consumption for the compressor series.

Compressor Performance Characteristics

Performance Ratings Determination

Explains how to determine capacity, efficiency, and operational info using software.

Performance Ratings Tolerance

Details the guaranteed performance tolerance bands for capacity, efficiency, and power.

Guide Specifications for Turbocor Compressors

General Compressor Design

Describes the two-stage, variable-speed centrifugal compressor design.

Refrigerant Compatibility

Lists compatible refrigerants for different compressor models.

Compressor Bearings System

Details the magnetic bearing system for shaft levitation and support.

Capacity Control Features

Explains VFD for capacity modulation and IGV use for trimming.

Compressor Motor Specifications

Describes the direct-drive, high-efficiency permanent-magnet motor.

Compressor Electronics Functionality

Details the microprocessor controller for bearings, speed, and monitoring.

System Design Guidelines for Turbocor Applications

General System Design Requirements

Outlines requirements for system design, component selection, and piping.

Economizer Option Integration

Explains the use of economizers for capacity and efficiency improvement.

Motor and Electronics Cooling Requirements

Specifies requirements for feeding sub-cooled liquid for cooling.

System Electrical Requirements

Discusses permanent power connection and line reactor requirement.

Medium Evaporating Temperature Application

Specifies requirements for medium evaporating temperature applications.

Low Lift Application Considerations

Details the low lift option for enabling increased speed at low pressure ratios.

Limited Capacity at Low Pressure Ratios

Explains how low pressure ratios can limit compressor capacity.

Sound and Power Specifications

TTS300 and TTS400 Sound Power Measurements

Presents sound power levels measured for TTS300 and TTS400 compressors.

Physical Data and Dimensions

Required Clearance for Service

Specifies minimum clearances required for maintenance and service.

Torque Specifications for Components

Lists torque specifications for various compressor components and fittings.

Environmental Considerations

Humidity Impact and Mitigation

Advises on drip trays and insulation for humid environments.

Vibration Minimization

Recommends bracing external piping to minimize vibration transfer.

Shipping Considerations

Vibration Protection During Transit

Suggests an anti-vibration bracket to protect the motor cooling line during transit.

Compressor Installation Procedures

Unpacking and Inspection Process

Details procedures for inspecting the compressor upon arrival for damage.

Rigging and Handling Requirements

Provides guidance on safe rigging and handling of the compressor.

Unit Placement and Leveling

Instructions for positioning the compressor and ensuring mounting rail levelness.

Mounting Base Requirements

Requirements for mounting the compressor on a rigid surface or isolation pads.

Piping Connections Procedure

Instructions for attaching suction, discharge, and motor-cooling connections.

Control Wiring Installation

Explains how the I/O board enables control and status communication.

Control Wiring Connections

Details the connection of the interface cable to the compressor I/O board.

Circuit Grounding Best Practices

Addresses improper grounding issues and their impact on components.

Voltage-Free Contacts Testing

Guides on checking interlock terminal resistance and voltage sources.

Power Wiring Procedure

Describes the connection of power wiring to the compressor.

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