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Danfoss Turbocor TT Series - User Manual

Danfoss Turbocor TT Series
294 pages
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®
Service Manual - Revision H
Danfoss Turbocor® Twin-Turbine
Centrifugal Series Compressors
TT Series Compressors
http://turbocor.danfoss.com |

Table of Contents

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Questions and Answers

  • C
    Crystal BradleyAug 16, 2025
    What to do if there is a High Discharge Temperature Fault in my Danfoss Turbocor TT?
    • P
      pbakerAug 16, 2025
      A high discharge temperature fault in the Danfoss Air Compressor often suggests insufficient charge (low gas), increased condenser temperature, a check valve that hasn't opened, or the compressor running in surge condition for too long. To address this, check the chiller gas charge, the conditions of the air/water entering the condenser, and the operational settings. Also, make sure the discharge pressure/temperature sensor is working correctly and that the check valve opens during compressor operation.
  • G
    garrisonaustinAug 19, 2025
    What to do if there is a Low Suction Pressure Fault in my Danfoss Turbocor TT Air Compressor?
    • M
      Mary ReidAug 19, 2025
      A Low Suction Pressure Fault in your Danfoss Air Compressor suggests there may be insufficient charge, insufficient system load, or a sudden drop in evaporator entering air/water temperature or flow. You should check the charge, system load, and entering air/water conditions to resolve this issue.
  • M
    Marie TaylorAug 22, 2025
    What to do if I see a High Inverter Temperature Fault on my Danfoss Air Compressor?
    • N
      Nicholas BlairAug 22, 2025
      A High Inverter Temperature Fault in your Danfoss Air Compressor indicates that the inverter cooling is not sufficient. Ensure that the liquid motor-cooling line has enough liquid supply and is not blocked. To prevent Inverter failure, avoid running the compressor for long periods at a pressure ratio less than 1.5. If the fault occurs three times in 30 minutes, a Lock-Out Fault will occur. In this case, allow the measured Inverter temperature to drop below the Maximum Drive Startup Temperature before attempting a restart.
  • D
    Deanna CurtisAug 26, 2025
    What causes a High Discharge Pressure Fault in a Danfoss Air Compressor?
    • P
      Patrick SkinnerAug 26, 2025
      A High Discharge Pressure Fault in your Danfoss Air Compressor suggests that the condenser may be faulty or there's insufficient air/water flow. You should check the condenser and air/water flow. Also review the fault log for the actual discharge pressure and other conditions recorded at the time of the fault.
  • J
    John MartinAug 28, 2025
    What causes a 3-Phase Over-Current Fault in a Danfoss Air Compressor?
    • B
      brandydennisAug 28, 2025
      A 3-Phase Over-Current Fault in your Danfoss Air Compressor means the compressor is drawing more current than the 3-Phase Current Fault Limit. Review the fault log for the recorded 3-Phase Current level, demand, entering air/water temperature (if available), and other conditions recorded at the time of the fault. This fault can also be related to a start speed or minimum pressure ratio that is set too high at start-up, a power control integral gain that is too high, or a sudden increase in load/demand or system changes.
  • F
    franklintinaAug 31, 2025
    What causes a High Cavity Temperature Fault in my Danfoss Air Compressor?
    • L
      Lisa BrooksAug 31, 2025
      A High Cavity Temperature Fault in your Danfoss Air Compressor indicates that the motor cooling is insufficient. Ensure the liquid motor-cooling line has sufficient liquid supply and is not blocked. To prevent shaft demagnetization or Back EMF is low faults, avoid running the compressor for long periods at a pressure ratio less than 1.5.
  • B
    Benjamin AndersonSep 3, 2025
    What causes a High Pressure Ratio Fault in my Danfoss Turbocor TT Air Compressor?
    • R
      Rhonda HowardSep 3, 2025
      A High Pressure Ratio Fault in your Danfoss Air Compressor suggests the condenser pressure is high, there is not enough load on the evaporator, or there is insufficient water/air flow in either the condenser or evaporator. Check the electronic expansion valve (EXV) operation, condenser and evaporator loads, and water/air flow.
  • N
    Nicole MontgomerySep 6, 2025
    What does a Low Leaving Fluid Temperature Fault mean on my Danfoss Turbocor TT Air Compressor?
    • B
      bryan93Sep 6, 2025
      A Low Leaving Fluid Temperature Fault in your Danfoss Air Compressor suggests there is insufficient evaporator fluid flow or insufficient system load. Check the evaporator fluid flow and system load. Also, verify the leaving fluid temperature sensor.
  • H
    Hannah FitzgeraldSep 9, 2025
    What causes a High SCR Temperature Fault in my Danfoss Turbocor TT?
    • K
      Kelly NewtonSep 9, 2025
      A High SCR Temperature Fault in your Danfoss Air Compressor indicates that the SCR cooling is insufficient. Ensure the liquid motor-cooling line has sufficient liquid supply and is not blocked.
  • Z
    zjenkinsSep 12, 2025
    What does a Sensor Fault mean on my Danfoss Turbocor TT?
    • D
      Dennis DeanSep 12, 2025
      A Sensor Fault in your Danfoss Air Compressor may be caused by values out of the specified ranges. Review the fault log for any such indications recorded at the time of the fault. Verify the questionable sensor and related connections to check for failure. Also, verify the suction pressure/temperature sensor.

Summary

Chapter 1.0 Introduction

1.5 Safety Summary

Alerts personnel to safety precautions for installation, start-up, and service of compressors, detailing Danger and Caution notifications.

1.8 Electrical Isolation

Provides steps to isolate compressor power before servicing, detailing safety hazards and voltage checks.

Chapter 3.0 Compressor Removal and Installation

3.2 Compressor Removal

Details the steps for safely removing the compressor, including electrical isolation, cable disconnection, and lifting.

3.3 Compressor Installation

Provides step-by-step instructions for installing a new compressor, including O-ring use, mounting, and flange torque.

Chapter 4.0 Component Identification

4.22 Inverter

Covers the Inverter's function, connections, verification, cable harness, and removal/installation procedures.

4.29 Magnetic Bearings

Explains the function, connections, verification, and removal/installation of magnetic bearings and their power feedthroughs.

Chapter 5.0 Troubleshooting

5.1 Alarm and Fault Indications

Explains how alarms and faults indicate conditions beyond normal operating envelopes and how to interpret logs.

5.2 Troubleshooting with the Service Monitoring Tools Software

Guides users on utilizing SMT software for viewing compressor status and performing troubleshooting, including fault analysis.

5.3 Bearing Calibration

Details the process and importance of bearing calibration for compressor performance and diagnostics, including when and how to perform it.

5.5 System and Compressor Level Troubleshooting

Covers troubleshooting at both system and compressor levels, focusing on voltage issues and identifying energy drain sources.

Chapter 6.0 Maintenance

Appendix B Compressor Troubleshooting Flowcharts

Danfoss Turbocor TT Series Specifications

General IconGeneral
BrandDanfoss
ModelTurbocor TT Series
CategoryAir Compressor
LanguageEnglish

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