High-performance automatic gun
1-1-AGMD-514&515-E-002-1
Table of contents
1 General .................................................................................................................. 3
1.1 Purpose of this operating instruction ...................................................................... 3
1.2 Notes and symbols used ....................................................................................... 3
1.3 Abbreviations ......................................................................................................... 4
2 Safety .................................................................................................................... 5
2.1 Specified normal use ............................................................................................. 5
2.2 Usage contrary to intended use ............................................................................. 5
2.3 Basic safety instructions ........................................................................................ 6
2.4 Instructions ............................................................................................................ 6
2.5 Work stations ......................................................................................................... 6
2.6 Cleaning ................................................................................................................ 6
2.7 Requirement for the entering of spray booths ........................................................ 7
2.8 Explosive areas (DIN EN 12215) ........................................................................... 7
3 Designs ................................................................................................................. 9
3.1 Technical data ....................................................................................................... 9
3.1.1 High-performance automatic spray guns AGMD-514 and AGMD-515 .................... 9
4 Installation ........................................................................................................... 10
4.1 Usage conditions ................................................................................................. 10
4.2 Tools and other materials required ....................................................................... 10
4.3 Fastening onto intermediate plates ...................................................................... 10
4.3.1 Intermediate plate AGMD-245-1........................................................................... 10
4.3.2 Intermediate plate AGMD-245-8........................................................................... 12
4.4 Adjusting the jet geometry ................................................................................... 13
4.4.1 Distance to workpiece .......................................................................................... 13
5 Maintenance ........................................................................................................ 14
5.1 Required tools and lubricants .............................................................................. 14
5.2 Removing the high-performance automatic spray gun AGMD ............................. 14
5.3 Removing the high-performance automatic spray gun AGMD ............................. 15
5.4 Cleaning gun parts .............................................................................................. 18
5.5 Checking components ......................................................................................... 18
5.6 Assembling the high-performance automatic spray gun AGMD ........................... 19
6 Faults ................................................................................................................... 26
7 Spare parts .......................................................................................................... 28
7.1 AGMD-514 (conventional atomisation) ................................................................ 28
7.1.1 Exploded drawing ................................................................................................ 28
7.1.2 Parts list ............................................................................................................... 29
7.1.3 Nozzle and needle combination, air caps ............................................................. 30
7.2 AGMD-515 (Trans Tech and HVLP atomisation) ................................................. 31
7.2.1 Exploded drawing ................................................................................................ 31
7.2.2 Parts list ............................................................................................................... 32
7.2.3 Nozzle and needle combination, air caps ............................................................. 32
7.3 Spare parts for special applications ..................................................................... 33
7.3.1 AGMD-243 piston (hard anodised aluminium) ...................................................... 33
7.3.2 AGMD-405-H and AGMD-405-H-C (needle set) ................................................... 33
7.3.3 AGMD-421-FZ paint needle (coated) ................................................................... 34
7.3.4 AGMD-422 paint needle (ceramic) ....................................................................... 34
7.3.5 AGMD-202-1 end plate for needle stroke setting .................................................. 34