Doosan D100 User Manual

SB4013E01
Nov. 2006
Specifications
Systems Operation
Disassembly & Assembly
Lift Trucks Power Train-Drive Axle
D110S-5
D130S-5
D160S-5
D100
(
EM083-00034~UP
)
D120
(
EM084-00023~UP
)
D150
(
EM086-00023~UP
)

Doosan D100 Specifications

General

Rated Speed	2200 rpm
Number of Cylinders	4
Displacement	3.9 L
Cylinders	4
Fuel System	Direct Injection
Engine Model	D100
Engine Type	Diesel
Cooling System	Water-cooled

Summary

Important Safety Information

Disassembly & Assembly

Removal of the Differential Carrier from Axle Housing

Steps to remove the differential carrier from the axle housing.

Remove the Differential and Ring Gear from the Carrier

Procedure for removing the differential and ring gear from the carrier.

Assemble the Drive Pinion, Bearings and Bearing Cage

Adjusting Preload of Pinion Bearings

Assemble the Main Differential and Ring Gear Assembly

Steps to assemble the main differential and ring gear.

Adjust Preload of Differential Bearings

Method for adjusting the preload of differential bearings.

Ring Gear Backlash Adjustment

Steps to adjust the ring gear backlash.

Install Differential carrier into Axle Housing

Procedure for installing the differential carrier into the axle housing.

Axle for D100/120 & D110/130S-5 Truck

Remove and Disassemble the Axle Wheel End

Instructions for removing and disassembling the axle wheel end.

Remove the Spindle and Brake Spider

Steps for removing the spindle and brake spider.

Assemble the Planetary Spider and Gearing Assembly

Install the Planetary Spider Assembly

Axle for D150 & D160S-5 Truck

Removal and Disassembly - Planetary Axle

Remove the Planetary Spider Assembly

Procedure to remove the planetary spider assembly.

Assemble the Spindle, Brake Spider and Brake

Assemble the Wheel End

Adjust the wheel Bearing Preload

Brakes

Disassemble Brakes

Adjust the Brake

Brake Adjustment Inspection