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Doosan D120 User Manual

Doosan D120
72 pages
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SB4013E01
Nov. 2006
Specifications
Systems Operation
Disassembly & Assembly
Lift Trucks Power Train-Drive Axle
D110S-5
D130S-5
D160S-5
D100
(
EM083-00034~UP
)
D120
(
EM084-00023~UP
)
D150
(
EM086-00023~UP
)

Other manuals for Doosan D120

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Doosan D120 Specifications

General IconGeneral
Number of Cylinders6
Fuel TypeDiesel
Displacement11.05 L
AspirationTurbocharged
Torque1456 Nm at 1400 rpm
Cooling SystemWater-cooled
Engine ModelDoosan D120

Summary

Important Safety Information

General Safety Precautions

Essential safety rules and warnings for operating, maintaining, and repairing the product.

Hazard Identification and Warnings

Guidance on recognizing hazards and understanding warning labels and symbols.

Specifications

Axle Torque Specifications

Torque values for wheel end axle components on D100/120 and D150/160S-5 trucks.

Drive Axle Overview

General description of planetary axles, hypoid gearing, and reduction carriers.

Systems Operation

Drive Axle Functionality

Explanation of how the drive axle transmits power and its gear reduction.

Single Reduction Carrier Types

Details on standard single reduction carriers without differential lock.

Drive Axle Disassembly & Assembly

Differential Carrier Removal Procedure

Safe steps to remove the differential carrier from the axle housing.

Drive Pinion and Bearing Cage Servicing

Instructions for disassembling and assembling the drive pinion and its bearing cage.

Differential Assembly and Adjustment

Adjusting bearing preload, checking runout, and setting backlash for the differential.

Axle Carrier Installation

Steps for installing the differential carrier back into the axle housing.

Wheel End Service Procedures

Wheel End Component Identification

Exploded views and parts lists for D100/120 truck wheel ends.

Wheel End Disassembly Guide

Detailed instructions for taking apart the wheel end assembly.

Wheel End Assembly Guide

Procedures for correctly putting the wheel end assembly back together.

Wheel Bearing Preload Adjustment

Method for setting the correct preload on wheel bearings.

Brake System Maintenance

Brake Disassembly Steps

Instructions for taking apart the brake system components.

Camshaft and Slack Adjuster Service

Maintenance procedures for the brake camshaft and slack adjuster.

Brake Adjustment Procedure

Steps to properly adjust the vehicle's brakes for optimal performance.

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