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Dover MARATHON V-6030 HD User Manual

Dover MARATHON V-6030 HD
43 pages
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Marathon Equipment Co. OMI Manual No. 0003, Rev. 10/07
OPERATION, MAINTENANCE,
AND INSTALLATION
MANUAL
VERTICAL
BALERS
MODELS
V-6030 HD
V-7230 HD
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Dover MARATHON V-6030 HD Specifications

General IconGeneral
BrandDover
ModelMARATHON V-6030 HD
CategoryIndustrial Equipment
LanguageEnglish

Summary

OPERATION

INTRODUCTION

Overview of the baler and its operation, maintenance, and installation manual.

PRE-OPERATING INSTRUCTIONS

Critical safety checks and operational readiness procedures before using the baler.

SPECIFICATIONS

Technical specifications, dimensions, and performance data for baler models.

CONTROL LAYOUT WITH OPERATING INSTRUCTIONS

Identification of baler controls and basic operating steps with diagrams.

CONTROLS DESCRIPTION

Detailed explanation of each control button, switch, and indicator on the baler.

OPERATING INSTRUCTIONS - MAKING A BALE

Step-by-step instructions for the process of making a bale with the baler.

BALE TIE-OFF / BALE EJECT

Procedures for securing finished bales and ejecting them from the chamber.

DECAL PLACEMENT

Diagrams illustrating the correct locations for all safety and instructional decals.

DECAL DESCRIPTIONS

Detailed descriptions and part numbers for all warning and instructional decals.

DECAL IMAGES

Visual representations of each decal for easy identification and ordering.

MAINTENANCE

LOCK-OUT & TAG-OUT INSTRUCTIONS

Essential safety procedures for de-energizing the baler before maintenance.

SUPPORTING OF PLATEN

Method for securely supporting the platen when accessing the bale chamber.

PERIODIC MAINTENANCE & RECOMMENDED OIL

Scheduled maintenance tasks and recommended hydraulic fluid for optimal performance.

PROCEDURES - CYLINDER REMOVAL

Step-by-step guide for safely removing the hydraulic cylinder.

PROCEDURES - PRESSURE SETTING

Instructions on how to correctly set the hydraulic system pressure.

ELECTRICAL CHARTS

Recommendations for electrical components like fuses, breakers, and wire sizes.

REPLACEMENT PARTS LIST

Comprehensive list of all available replacement parts for the baler.

PANEL BOX LAYOUT & PARTS REFERENCE LIST

Diagram and reference list for components within the electrical panel box.

POWER UNIT DRAWING - “A” TYPE

Diagram of the "A" type power unit with numbered components for reference.

POWER UNIT REFERENCE LIST - “A” TYPE

Part numbers and descriptions corresponding to the "A" type power unit drawing.

POWER UNIT DRAWING - “T” TYPE

Diagram of the "T" type power unit with numbered components for reference.

POWER UNIT REFERENCE LIST - “T” TYPE

Part numbers and descriptions corresponding to the "T" type power unit drawing.

TROUBLESHOOTING

Guide to identify and resolve common problems and their causes.

HYDRAULIC SCHEMATIC for V-6030-HD

Detailed schematic of the hydraulic system for the V-6030-HD model.

ELECTRICAL SCHEMATIC for A-Type Power Unit

Wiring diagram illustrating the electrical connections for the A-Type power unit.

ELECTRICAL SCHEMATIC for T-Type Power Unit

Wiring diagram illustrating the electrical connections for the T-Type power unit.

PLC MAINTENANCE

LAYOUT & DESCRIPTION OF PLC

Overview of the PLC hardware layout and descriptions of its components.

DESCRIPTION OF LCD

Explanation of the functions and information displayed on the PLC's LCD screen.

RUN / STOP PROGRAM DIRECTIONS

Step-by-step instructions for initiating and stopping programs on the PLC.

E - PROM TRANSFER MEMORY TO ZELIO

Procedure for transferring program data between the PLC and external memory.

TIMER SETTING PROCEDURE

Detailed steps for configuring and adjusting timer values within the PLC.

CLEAR FAULT & START PROGRAM

Instructions on how to clear PLC faults and resume program operation.

FAULT LIST

Comprehensive list of PLC error codes and their corresponding descriptions.

INSTALLATION

OFF-LOADING & UP-ENDING BALER

Procedures for safely unloading and setting the baler upright.

RAISING THE PLATEN (UNITS SHIPPED W/CYLINDER LOWERED)

Steps to safely raise the platen on units shipped with the cylinder in a lowered position.

GENERAL INSTALLATION INSTRUCTIONS

General guidelines, safety precautions, and site requirements for baler installation.

ELECTRICAL INSTALLATION

Instructions for safely connecting the baler's electrical power supply.

START-UP INSTRUCTIONS

Procedures for initial start-up and system checks after installation is complete.

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