27
Installation and Operation of Flexible Batch Broiler
E. TROUBLESHOOTING
SYMPTOM
Control display does not
light up
Raw or undercooked product
with no controller error
messages displayed.
Conveyor belt will not move
to discharge product.
Loader is not able to be
pushed completely into
cooking chamber.
Product is getting stuck or
mangled upon loading
Control display is reading “Hi”
Control display is reading
“Lo”
Control display is reading
“Prob”
CAUSE
No power
Product not loaded properly.
Product button was depressed prior to
loading product.
Wrong product button was depressed.
Lower burner not lighting properly.
(Observe bottom burner through slits in
lower grease tray)
Infrared burners not lighting properly.
(Observe Infrared through discharge
end of broiler. Note: Burners should
remain lit in idle mode)
Conveyor belt is being obstructed
Docking plate is not properly in place.
Docking plate is not properly in place
Flame arrestor is not properly in place
Lower burner not lighting properly.
(Observe bottom burner through slits in
lower grease tray)
Infrared burners not lighting properly.
(Observe Infrared through discharge
end of broiler. Note: Burners should
remain lit in idle mode)
Grease pan is not installed
Impedance pan or catalyst is not
installed.
REMEDY
Ensurebroilerispluggedintoapropervoltage/Hzreceptacle
(per name plate rating) and receptacle as power. Check
dedicated circuit breaker.
Review loading technique.
Ensure product button is depressed immediately after product
is loaded into broiler.
Ensure proper product button is being depressed.
Ifbroilerishot,attempttocleanburnerinplacewithbroiler
cleaning tool.
Ifbroileriscoldorallowedtocooldown,removelowerburner
byremovingaccesspanels,clean,andreinstall.Removelower
amesensorandcleanwithasoftclothandisopropylalcohol.
Remove upper control compartment panel and clean two
upperamesensorswithasoftclothandisopropylalcohol.
Cleanamesensortubewithamesensingtubecleaning
brush.
Observe for obstructions by manually rotating conveyor belt
from discharge end of broiler using broiler cleaning tool.
Ensure discharge scraper is properly in place.
Ensure docking plate is properly in place.
Ensureamearrestorisproperlyinplace.
Ensure docking plate and locking tab are correctly in place.
Ensure docking plate and locking tab are correctly in place.
Ensureamearrestoriscorrectlyinplaceandtabsareslotted
correctly.
ContactDukeManufacturingCo.oraDukeAuthorized
Service agent.
Ifbroilerishot,attempttocleanburnerinplacewithbroiler
cleaning tool.
Ifbroileriscoldorallowedtocooldown,removelowerburner
byremovingaccesspanels,clean,andreinstall.Remove
loweramesensorandcleanwithasoftclothandisopropyl
alcohol.
Remove upper control compartment panel and clean 2 upper
amesensorswithasoftclothandisopropylalcohol.
Cleanamesensortubewithamesensingtubecleaning
brush.
Install grease pan.
Install impedance pan or catalyst.
ContactDukeManufacturingCo.oraDukeAuthorized
Service agent.