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42

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

Table of Contents

Table of Contents6
Tree Chipper Part 1: Operators Instructions11
Introduction12
Purpose12
Section 1: Safety14
Safety-Alert Symbols14
Operator - Personal Equipment16
Machine Safety Labels17
Shielding19
Safety Review Section19
Towing/Road Transport23
Section 2: Introduction24
Dry Clutch24
Engine Control Panel26
Other Controls27
Section 3: Operation29
Pre-Starting Inspection Instructions29
Normal Shut down Procedure29
Emergency Stopping30
Safety Bumper Bars31
Normal Start up Procedure31
Rotating Discharge Spout32
Engage Chipper Disc33
Adjusting Engine Speed33
Select Feed Speed (RPM)33
Feed Forward/Reverse33
Feeding Chipper Without Auto Feed Height33
Feeding Chipper with Auto Feed Height34
Unplugging Procedure34
Winch Operating Procedure35
Transporting the TC-12 TREE CHIPPER36
Section 4: Engine Maintenance36
Section 5: General Maintenance37
Welding Procedure37
Batteries38
Hydraulic System38
Clutch System39
Axle, Wheels, and Tires40
Lubrication40
Wear Parts42
Checking and Setting Belt Tension Procedures43
Spring Tensioner for Feed Wheel45
A Torquing the Feed Wheel Motor Nut45
Anvil Adjustment46
Changing Knives47
Section 6: Troubleshooting the TC-1248
General Trouble Shooting48
Troubleshooting the Feed Control and Electronic Monitoring System (PLC)49
Appendix A: WARRANTY53
Appendix B: TC-12 Specifications54
Part 2: Parts Reference55
Trailer Assembly (for Sn up to 0043)56
Trailer Assembly (for Sn 0044 and Up)58
Cat Engine Assembly (for Sn up to 0038)60
Cat Engine Tier 3 Assembly (for Sn 0044 and Up)62
Kubota Engine Assembly (for Sn up to 0043)64
Kubota Engine Assembly (for Sn 0044 and Up)66
Disc Assembly68
Infeed Assembly View 1 (for Sn up to 0043)70
Infeed Assembly View 2 (for Sn up to 0043)72
Infeed Assembly View 3 (for Sn up to 0043)74
Infeed Assembly View 4 (for Sn up to 0043)76
Infeed Assembly View 5 (for Sn up to 0043)78
Infeed Assembly View 6 (for Sn up to 0043)80
Infeed Assembly View 1 (for Sn 0044 and Up)82
Infeed Assembly View 2 (for Sn 0044 and Up)84
Infeed Assembly View 3 (for Sn 0044 and Up)86
Infeed Assembly View 4 (for Sn 0044 and Up)88
Infeed Assembly View 5 (for Sn 0044 and Up)90
Infeed Assembly View 6 (for Sn 0044 and Up)92
Discharge Assembly View 1 (for Sn up to 0043)94
Discharge Assembly View 2 (for Sn up to 0043)96
Discharge Assembly View 1 (for Sn 0044 and Up)98
Discharge Assembly View 2 (for Sn 0044 and Up)100
Right Hand Control Panel Assembly (for Sn up to 0043)102
Right Hand Control Panel Assembly (for Sn 0044 and Up)104
Left Hand Control Panel Assembly (for Sn up to 0043)106
Left Hand Control Panel Assembly (for Sn 0044 and Up)108
Covers (for Sn up to 0043)110
Covers (for Sn 0044 and Up)112
Shrouds View 1 (for Sn up to 0043)114
Shrouds View 2 (for Sn up to 0043)116
Shrouds (for Sn 0044 and Up)118
Fuel and Hydraulic Oil Tank Assembly120
Gathering Winch Assembly (Option)122
Remote Radio (Option)123
4000403 Manifold Valve Assembly124
Manifold Valve Assembly126
Hydraulic Tank Assembly128
Clutch Hydraulics130
Hydraulic Pump Assembly - Cat Engine131
Hydraulic Pump Assembly - Kubota Engine132
Sequence Valve Assembly133
Feedwheel Hydraulic Motors134
Discharge Hydraulics135
Hydraulic Cylinder Assembly136
Gathering Winch Hydraulics (Option)138
5700705 Hpto Wiring Harness (for Sn up to 0023)140
5700991 Hpto Wiring Harness (for Sn from 0024 to 0043)141
5701143 - Engine Control Panel142
5700706 Machine Wiring Harness143
Electrical Schematic #1 (for Sn up to 0043)144
Electrical Schematic #1 (for Sn 0044 and Up)145
Electrical Schematic #2146
Electrical Schematic #3147
Decals148
Decal Locations150
Documentation Comment Form153
Appendix C Foldouts155

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