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TABLE OF CONTENTS FOR SECTION ‘F’

SECTION TITLE PAGE NO.

Page F-i

Repair and Service Manual

ELECTRONIC SPEED CONTROL (36V AND 48V)

36 VOLT SYSTEM VEHICLES GENERAL .....................................................................................F - 1

Pedal Box ..............................................................................................................................F - 1

Controller...............................................................................................................................F - 1

GENERAL TROUBLESHOOTING...................................................................................................F - 1

Symptoms..............................................................................................................................F - 2

Testing...................................................................................................................................F - 2

Testing Battery Voltage .........................................................................................................F - 2

Continuity Check ...................................................................................................................F - 3

Testing a Switch for Continuity..............................................................................................F - 3

Testing a Solenoid for Continuity...........................................................................................F - 3

TROUBLESHOOTING DIAGRAMS.................................................................................................F - 4

INDUCTIVE THROTTLE SENSOR (ITS) TESTING AND REPLACEMENT..................................F - 13

CONTROLLER REPLACEMENT...................................................................................................F - 16

SOLENOID REPLACEMENT.........................................................................................................F - 16

LIST OF ILLUSTRATIONS

Fig. 1 Access to Pedal Box .............................................................................................................F - 1

Fig. 2 Controller and Solenoid.........................................................................................................F - 1

Fig. 3 Battery Reference Voltage ....................................................................................................F - 2

Fig. 4 Continuity Check of Switch....................................................................................................F - 3

Fig. 5 Continuity Check of Solenoid ................................................................................................F - 3

Fig. 6 Simplified Troubleshooting Diagram .....................................................................................F - 4

Fig. 7 Detailed Troubleshooting Diagram (Sheet 1 of 8).................................................................F - 5

Fig. 8 Detailed Troubleshooting Diagram (Sheet 2 of 8).................................................................F - 6

Fig. 9 Detailed Troubleshooting Diagram (Sheet 3 of 8).................................................................F - 7

Fig. 10 Detailed Troubleshooting Diagram (Sheet 4 of 8)...............................................................F - 8

Fig. 11 Detailed Troubleshooting Diagram (Sheet 5 of 8)...............................................................F - 9

Fig. 12 Detailed Troubleshooting Diagram (Sheet 6 of 8).............................................................F - 10

Fig. 13 Detailed Troubleshooting Diagram (Sheet 7 of 8).............................................................F - 11

Fig. 14 Detailed Troubleshooting Diagram (Sheet 8 of 8).............................................................F - 12

Fig. 15 Access to Pedal Box .........................................................................................................F - 13

Fig. 16 ITS and Plunger ................................................................................................................F - 13

Fig. 17 ITS Adjustment (Sheet 1 of 2)...........................................................................................F - 14

Fig. 18 ITS Adjustment (Sheet 2 of 2)...........................................................................................F - 15

Fig. 19 Wiring Diagram..................................................................................................................F - 17

48 VOLT SYSTEM VEHICLES GENERAL ...................................................................................F - 19

PERFORMANCE OPTIONS & DIAGNOSTICS ............................................................................F - 19

Changing Performance Options ..........................................................................................F - 19

OPERATION ..................................................................................................................................F - 20

Pedal Box ............................................................................................................................F - 21

Speed Sensor......................................................................................................................F - 21

Controller.............................................................................................................................F - 21

GENERAL TROUBLESHOOTING.................................................................................................F - 22

Symptoms............................................................................................................................F - 22

Testing.................................................................................................................................F - 22

Testing Battery Voltage .......................................................................................................F - 22

Continuity Check .................................................................................................................F - 23

Testing a Switch for Continuity............................................................................................F - 23

Brand	E-Z-GO
Model	MPT 800
Category	Utility Vehicle
Language	English

E-Z-GO MPT 800 Technician's Repair And Service Manual

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