Eaton HFX Series - Testing and Validation

EATON HFX Product Family Installation and Operation Manual E-ELCL-II002-E2 July 2019 43
22.0 TESTING AND VALIDATION
Requirement Specications
Electrical/EMI/EMC
2004/104/EC European Union automotive EMC directive
CISPR 25 Conducted emissions (EU broadband & narrowband limits)
CISPR 25 Radiated emissions (EU broadband & narrowband limits)
ISO 11452-4 Immunity to narrowband conducted electromagnetic energy via bulk current injection
ISO 11452-2 Immunity to narrowband radiated electromagnetic energy via absorption lined chamber
SAE J1113-2:2004 Audio frequency noise immunity
ISO7637-2:2004 Automotive test pulse 1 reference level IV
ISO7637-2:2004 Automotive test pulse 2a, 2b reference level IV
ISO7637-2:2004 Automotive test pulse 3a, 3b reference level IV
ISO7637-2:2004 Automotive test pulse 4 reference level IV
ISO7637-2:2004 Automotive test pulse 5 reference level IV
SAE J1113-12 Chattering relay test
SAE J1113-12 Mutual coupling
ISO 10605:2001 Sect 5.2.2 ESD powered up test - direct contact discharge test level IV ISO
10605:2001 Sect 5.2.3 ESD powered up test - air discharge test level IV
ISO 10605:2001 Sect 7 ESD unpowered handling - direct contact discharge test level IV
ISO 10605:2001 Sect 7 ESD unpowered handling - air discharge test level IV
EN61000-4-2:1995 Sect 8.3.2.1&2 ESD indirect discharge with horizontal and vertical coupling plane method test level IV SAE
J1113-26 Immunity to A.C. power line electric elds reference +/- 15 kV
SAE J1113-26 Immunity to A.C. power line magnetic elds reference 40 uT
Mechanical/Environmental
Storage Temperature Range -40°C - 125°C
Operating Temperature Range -40°C - 105°C (USB use is limited to 85°C)
Initial Conditioning -40°C for 24 hours, 105°C for 24 hours
High Temperature endurance 125°C for 200 hours unpowered. After test unit must be functional Voltage
Range 6 V - 32 V
Ignition Cycling 10,000 cycles of I minute max supply voltage alternating with 1 minute no voltage at power supply connection.
Thermal Shock J1455 Section 4.1.3.2; 2 hour -40°C two hour soak, 5 four hour cycles, two hours @ -40°C & two hours @ 105°C
Humidity/Temp Cycling J1455 Section 4.2.3 Six 48 hour cycle at 20°C to 60°C, 90 - 98% RH
Rain Cycle 100 cycles 1 hour tap water spray, 1 hour 71°C
Thermal Cycling 1000 cycles from -40°C to 105°C powered, test full load every 200 cycles
Brine Ingestion 8 cycles of 1 hour at 105°C followed by 1 hour in brine solution @ 13°C
Hot Plugging 5 cycles connect/disconnect while active
Ingress Protection IP67/IP69K
Transit Shock J1455 Section 4.11.3.2
Vibration J1455 Section 4.10.4.1/5.82Grms, 8 hours per axis
Shock J1455 Section 4.10.4/6+/-pulses, 50 G's, 6 ms
Fluid Compatibility J1455 Section 4.4.3
Dust J1455 Section 4.7.3/IEC529
Thermal Shock J1455 Section 4.1.3.2
Handling Drop Test J1455 Section 4.11.3.1/ 1 meter drop on concrete on each of 6 box faces
Salt Spray J1455 Section 4.3.3
Wash Down J1455 Section 4.5.3/4.83MPa, 11.4 l/min, 10.2 cm away, 2 minutes duration
Ice 3 cycles (stabilize -20°C then submerge in 0°C water, then -20°C)
Maximum Voltage 168 hours at 105°C with 16 VDC
Salt Fog ASTM-B117/96 hours at 35°C 5% NaCl
Short Circuit Short each pin to supply and ground in powered state
Steam Clean 5.7 l/min 2.41 Mpa 20 -30 cm distance for 375 cycles
Tri-Temperature Functional One 24 hour cycle form -40°C to +105°C
Chemical Compatibility See list below
Temperature Destruct Test Increase temperature until unit is destroyed (dwell at max for 10 minutes, bring down to room temp and repeat cyclically)
HFX Product Family