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Eaton Cutler-Hammer Easy-Start ES Series User Manual

Eaton Cutler-Hammer Easy-Start ES Series
128 pages
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Easy-Start ES
Solid State Reduced Voltage Motor Starter
Easy-Start ES
Solid State Reduced Voltage Motor Starter
Cutler-Hammer
Instruction Manual
For Model Easy-Start ES Solid State Reduced Voltage Motor Starter
StockCheck.com

Table of Contents

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Eaton Cutler-Hammer Easy-Start ES Series Specifications

General IconGeneral
CategoryController
Input Voltage200-480 VAC
Input Frequency50/60 Hz
Output Voltage200-480 VAC
Enclosure TypeNEMA 1
Protection FeaturesOverload, Phase Loss
DimensionsVaries by model
WeightVaries by model

Summary

Safety

Meaning of Safety Statements

Explains the meaning of safety alert symbols and statements like Danger, Warning, and Caution.

Easy-Start ES Safety Statements

Provides specific safety statements related to installation, operation, and troubleshooting.

Introduction

About This Manual

Outlines the manual's purpose, content, and how to use it for successful installation.

Installation

Pre-Installation Guidelines

Provides guidelines to consider before installing the Easy-Start ES drive, covering description and wiring.

Product Description and Diagrams

Details the Easy-Start ES unit, its features, block diagram, and system schematics.

Model Designation System

Explains the coding system used for Easy-Start ES model numbers, including ratings and enclosures.

Application Considerations

Discusses factors like installation, ambient temperature, altitude, and multi-motor operation.

Field Wiring Considerations

Covers essential electrical connections, transformer wiring, and wiring practices for installation.

Installation Drawings

Block Diagram Overview

Presents a block diagram illustrating the functional components of the Easy-Start ES.

System Schematic Diagrams

Shows system schematics for Hevi-Duty and Cutler-Hammer transformer connections.

Logic Board Terminal Block Functions

Details the functions of terminal block TB1 on the logic board for various inputs and outputs.

Altitude Derating Curve

Provides a graph showing derating factors for the Easy-Start ES at different altitudes.

Control Input Diagrams

Illustrates common control inputs like start/stop pushbuttons and selector switches.

Power Connection Diagrams

Shows power connection diagrams with options for Hevi-Duty and Cutler-Hammer transformers.

Enclosure Dimension Drawings

Presents dimension and installation drawings for various Easy-Start ES enclosure types.

Specifications

Easy-Start ES Specifications

Lists current ratings, voltage, output stage, ambient temperature, and semiconductor details.

Operation

Operating Modes and Adjustments

Explains operation modes (Voltage Ramp, Current Ramp) and key adjustments like DIP switches.

DIP Switch Settings

Details DIP switch settings for calibrating current ratings and ampere settings.

Voltage Plugs and Jumper Settings

Describes voltage plugs and logic board jumpers required for proper operation based on voltage.

Options

Available Options Overview

Lists available options for Easy-Start ES, including operator devices, control devices, and transformers.

Plug-In Option Kits and Circuit Breakers

Details available plug-in option kits and specifications for circuit breakers.

Special Functions and Daughter Board

Explains special function option boards (E, S, J, U) and the daughter board (D).

Option Application Notes

Provides application notes and examples for specific options like Extended Start Time and Smooth-Stop.

Option Drawings

Current vs. Time Ratings Charts

Presents current vs. time rating charts for NEMA-1 and NEMA-12 enclosures for options.

Option Schematic Diagrams

Shows schematic diagrams for various options like Extended Start Time and Smooth-Stop.

Option DIP Switch Settings and Curves

Illustrates DIP switch settings and trip time curves for Jam and Underload options.

Option Component Layouts

Provides component layout diagrams for various option boards (E, S, J, U, D).

Option Dimensions

Shows dimensions for logic board, daughter board, and cover board assemblies for options.

Troubleshooting

Troubleshooting Guide

Provides systematic checks for problems like motor not rotating or not reaching full speed.

SCR Diagnostic Tests

Details procedures for testing SCRs, gates, and logic board outputs for diagnosing faults.

Renewal Parts List

Lists replacement parts, including logic boards, SCRs, transformers, and option boards.

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