Electron E-COAT Master - Page 26

26
Troubleshoot Code Explanation Suggestions
There isn’t any high voltage and the
control unit is ashing with kV and µA
signs.
1. Gun cable is not connected.
2. The gun cable is connected but not
well xed to the socket
3. Gun cable is damaged.
4. Cascade is damaged.
1. Connect the gun hose.
2. Fix the cable to the socket.
3. Consult an ELECTRON expert.
Powder Paint is being blown from the
gun but the paint doesn’t hold on the
material (No High Voltage Output)
1. The material is not earthed
2. the kV or µA parameter is set to 0
3. The signal from the gun does not
reach to the Cascade.
1. Earth the material or improve the
grounding.
2. Set the kV or µA parameter above 0.
3. Consult an ELECTRON expert.
Powder Paint is being blown from the
gun but the paint doesn’t hold on the
material (No High Voltage Output)
1. Blockage in the powder route
2. The Air or Powder Ratio segment is
set to 0
3. Tearing or disconnection between the
injector and the control unit.
4. If the preferences are adjusted in
a well manner, the proportional valve
inside the gun might be damaged
1. Blockage in the powder route
2. The Air or Powder Ratio segment is
set to 0
3. Tearing or disconnection between the
injector and the control unit.
4. Consult and ELECTRON expert
Pressing the trigger doesn’t start the
control unit (The LED in front of the
control unit is not lit)
1. Gun trigger is damaged 1. Consult and ELECTRON expert
Parameters at the installation are con-
gured but the powder pattern is not
well.
1. Teon bushing in the injector’s life
cycle is ended.
2. Nozzle life cycle is ended.
3. Pneumatic hoses are damaged/broken
or plugged.
4. The air channels are plugged.
5. Injector jet’s life cycle is ended
1. Change the Teon bushing.
2. Change the nozzle
3. Fix the pneumatic hoses or change
them if needed.
4. Clean the injector and the lters.
Change any necessary parts.
5. Change the injector jet.
Failure
Possible Failure
Reason
Solution
Powder Paint is being blown from the
gun but the paint doesn’t hold on the
material. (No High Voltage Output)
1. The material is not earthed
2. The kV parameter is set to 0
3. The signal from the gun does not
reach to the Cascade.
1. Earth the material or improve the
grounding.
2. Set the kV parameter above 0
3. Check the connection between the
gun Cascade and the Socket Group for a
possible short circuit inside the gun.
The gun trigger is working and the High
Voltage is working but there is no pow-
der output.
1. Blockage in the powder route
2. Tearing or disconnection between the
injector and the control unit.
1. Remove the blockage in the powder
route.
2. Change the Air or Powder Ratio other
than 0 on the control unit.
3. Remove the blockage or x the dis-
connection.
There isn’t any output High Voltage or
Powder Output.
1. Gun cable is disconnected.
2. Gun cable is damaged
3. Short Circuit or damage in the Gun
Trigger grouping
1. Plug the cable.
2. Check for the damage or change the
cable
3. Check the grouping for short circuit or
damage and change the trigger group if
needed.
The interface buttons are not working as
intended.
1. The Control Unit front panel mem-
brane has a short circuit or damaged.
2. The Control Unit is not correctly
congured.
1. Change the keypad of the membrane.
2. Check the entire conguration of the
Control Unit and redo the conguration
if needed.
The rotary Knob is not changing any
values on the screen.
1. The segment is not chosen.
2. The Knob is damaged.
1. Please select the segment that you
want to change.
2. Change the Rotary Knob.