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Emerson Epsilon EP Drive 400518-01 User Manual

Emerson Epsilon EP Drive 400518-01
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Installation Manual
P/N 400518-01
Revision: A1
Date: December 15, 2006
© Control Techniques Americas LLC, 2006
Epsilon EP Drive

Table of Contents

Questions and Answers:

Emerson Epsilon EP Drive 400518-01 Specifications

General IconGeneral
Product TypeServo Drive
ModelEpsilon EP Drive 400518-01
ManufacturerEmerson
Input Frequency50/60 Hz
Output Power1.5 kW
Humidity5% to 95% non-condensing
MountingPanel Mount
Feedback TypeResolver
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overtemperature
Operating Temperature0°C to 55°C
Input Voltage200-240V AC
Communication InterfaceEthernet/IP, Modbus TCP

Summary

Safety Information

Safety Precautions

General safety rules and warnings for proper installation and operation.

Qualified Person

Defines personnel qualified to install, operate, and maintain the drive.

Enclosure Requirements

Requirements for mounting the drive in an enclosure for protection.

Setup, Commissioning and Maintenance

Emphasizes careful consideration of drive settings for safe operation.

Safety of Machinery

Compliance with EU Machinery Directive and safety-critical applications.

Safety Information Identification

Identifies markings used for safety-related information in the manual.

Supply Isolation Device

Procedure for safely disconnecting power from the drive before servicing.

Plug and Socket Safety

Hazard warning for plug-and-socket connections and safety measures.

Grounding and Leakage Current

Importance of proper grounding for safety and compliance with regulations.

Fuse Requirements

Requirement for over-current protection at the AC power input.

Control Circuit Isolation

Ensuring isolation of external control circuits from human contact.

Underwriters Laboratories Listing

Information regarding UL listing and conditions of acceptability for the drive.

Drive Overload Protection

Details on built-in motor overload protection and its operation.

CE Declaration of Conformity

Statement of conformity to EU safety and EMC standards.

Product Overview

Epsilon EP Drive Description

Description of the stand-alone, fully digital, brushless servo drive and its capabilities.

Installation

Step 1: Basic Installation Guidelines

Essential precautions for safe startup, grounding, and emergency stops.

Electromagnetic Compatibility (EMC)

Guidance for meeting EMC requirements through proper installation and shielding.

Achieving Low Impedance Connections

Methods to improve noise immunity and reduce emissions via low impedance connections.

Electrostatic Discharge (ESD) Protection

Precautions to prevent drive damage or malfunction from static discharge.

Environmental Considerations

Guidelines for operating the drive in different environmental conditions.

Wiring Notes

Important notes on routing high/low power lines and grounding for EMC.

Panel Layout

Diagram showing typical panel layout for AC filter and cable connections.

Cable to Enclosure Shielding

Method for grounding shielded cables to the enclosure for EMC compliance.

AC Line Filters

Information on necessary AC line filters for EMC compliance and recommended models.

Step 2: Mechanical Installation

Instructions and dimensions for physically mounting the drive.

Step 3: High Power Connections

Detailed guidance on making high power electrical connections to the drive.

System Grounding

Detailed guidance on system grounding for safe and quiet electrical installations.

AC Power Requirements

Specifies voltage range, phase, and grounding requirements for AC power input.

AC Supplies Not Requiring Transformers

Diagrams showing direct AC supply connections for specific transformer configurations.

AC Supplies Requiring Transformers

Diagrams and guidelines for using isolation transformers for AC power supply.

Transformer Sizing

Guidance and tables for sizing the KVA rating of required transformers.

Line Fusing and Wire Size

Specifies required fuses, circuit breakers, and wire gauges for AC power connections.

AC Input Power Connections

Details on making AC power connections, including safety precautions.

DC Input Supply Operation

Information on operating the drive with a DC input supply.

External Shunt Electrical Installation

Instructions for installing external shunt resistors for regen energy dissipation.

Motor Power Wiring

Guidelines for connecting motor power cables, including length and connector types.

NT and MG Motors Wiring

Specific wiring details for NT and MG motor types.

XV Motor Power Wiring

Wiring diagrams for XV 40-80mm and XV 130mm motors.

Step 4: Low Power Connections

Instructions for connecting the DC logic power supply to the drive.

Motor Feedback Wiring (J6)

Details on connecting motor feedback using the 15-pin D connector.

Encoder Signal Connections

Details for connecting encoder quadrature, marker, and commutation signals.

Motor Overtemp Wiring

Wiring instructions for the motor overtemp circuit.

Motor Brake Wiring

Wiring diagrams for motor brake connections for different motor types.

Input/Output and Drive Enable Wiring

Explanation of input/output configurations and drive enable function.

I/O Connector (J3) Functions

Pinout and functions of the 26-pin I/O connector.

Diagnostics and Troubleshooting

Diagnostic Display

How the drive's diagnostic display shows status and fault codes.

Status Codes

Table and explanation of different status codes displayed on the drive.

Fault Codes

Lists fault codes, their priority, and general reset information.

Fault Descriptions

Detailed explanations for specific fault codes like Flash Invalid and Power Up Test.

Drive Faults Dialog Box

Information on the Active Drive Faults dialog box and fault reset options.

Resetting Drive Faults

Procedures for resetting different types of drive faults.

Viewing Active Drive Faults

How to view currently active drive faults using software.

Rebooting the Drive

Methods to reboot the drive, such as cycling power.

Options and Accessories

Epsilon EP Drive Options Overview

Overview of available optional accessories for the Epsilon EP drive.

STI-24IO Interface Board

Details on the STI-24IO interface board for digital I/O signals.

STI-SNCOA Interface Board

Details on the STI-SNCOA interface board for analog/sync signals.

STI-SNCI Interface Board

Details on the STI-SNCI interface board for sync input signals.

STI-ENC Interface Board

Details on the STI-ENC interface board for encoder feedback signals.

Specifications

Epsilon EP Series Specifications

Comprehensive technical specifications for the Epsilon EP Series drives.

Epsilon EP Drive Dimensions

Mechanical dimensions and panel width requirements for Epsilon EP drives.

Cable Diagrams

Wiring diagrams for various Epsilon EP interface and motor cables.

XV Motor Cables

Wiring diagrams for XV motor cables (XTMDS-XXX).

XCMDS-XXX Motor Cables

Wiring diagrams for XCMDS-XXX motor cables.

XCMDBS-XXX Motor Cables

Wiring diagrams for XCMDBS-XXX motor cables.

XTBMS-XXX Motor Brake Cables

Wiring diagrams for XTBMS-XXX motor brake cables.

XEFTS-XXX Encoder Cables

Wiring diagrams for XEFTS-XXX encoder feedback cables.

XEFCS-XXX Encoder Cables

Wiring diagrams for XEFCS-XXX encoder feedback cables.

NT and MG Motor Cables

Wiring diagrams for NT and MG motor cables (CMDS-XXX, CMMS-XXX).

CBMS-XXX Motor Brake Cables

Wiring diagrams for CBMS-XXX motor brake cables.

Sync Cables

Wiring diagrams for SNCDD-915-XXX and SNCFLOA-XXX sync cables.

SNCMD-815-XXX Sync Cables

Wiring diagrams for SNCMD-815-XXX sync cables.

SNCMD-89-XXX Sync Cables

Wiring diagrams for SNCMD-89-XXX sync cables.

Communications Cables

Wiring diagrams for ESA-SP-485-XXX and ETH-PATCH-XXX communication cables.

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