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ESAB
Welding System
200i
ESAB 200i Service Manual
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100i, 200i, 300i, and 400i
Plasma S
ystem
S
e
r
v
i
ce
Manual
Ar
tic
le N
umbe
r:
0560
956456
Revis
ion Dat
e: Ju
ne 1
4, 2
0
1
6
Revisi
on Num
ber
: A
A
Languag
e: ENG
2
Table of Contents
Service Manual
1
User Responsibility
4
Table of Contents
7
Section 1: Safety
9
1.01 Safety Precautions - ENGLISH
9
1.02 Précautions de Sécurité - FRENCH CANADIAN
14
Torch Maintenance
19
2.01 Coolant Leak Trouble-Shooting
19
Appendix 1: Cnc - Control Module Pcb Connections
21
Appendix 2: Cnc
22
CNC Functions
22
CNC Input / Output Descriptions
24
Simplified CNC Circuit
26
CNC Connections
28
Appendix 3: Gsc Control Pcb Layout
29
Appendix 4: Dpc Control Pcb Layout
30
Appendix 5: Gsc / Dpc Power Supply Pcb Layout
31
Appendix 6: CCM Cpu Pcb Layout
32
Appendix 7: CCM I/O Pcb Layout
34
Appendix 8: Pilot Pcb Layout
36
Appendix 9: Relay and Interface Pcb Layout
38
Appendix 10: Display Pcb Layout
40
Appendix 11: System Bias Pcb Layout
42
Appendix 12: Main Inverter Bottom Pcb Layout
44
Appendix 13: Main Inverter Top Pcb Layout
46
Appendix 14: Control and Fault Pcb Layout
48
Appendix 15: Cap Bias Bottom Pcb Layout
50
Appendix 16: Cap Bias Top Pcb Layout
51
Appendix 17: Suppressor Pcb Layout
52
Appendix 18: Cooling Diagram
53
Appendix 19: Remote Arc Starter Schematic
54
Appendix 20: Schematic, Dfc Auto Gas Box System
56
Appendix 21: System Schematic 100A, 380-415V
58
Appendix 22: System Schematic 100A, 380-415V
60
Appendix 23: System Schematic 200A, 380-415V
62
Appendix 24: System Schematic 200A, 380-415V
64
Appendix 25: System Schematic 300A, 380-415V Pg 1
66
Appendix 25: System Schematic 300A, 380-415V
68
Appendix 26: System Schematic 300A, 380-415V Pg 2
68
Appendix 27: System Schematic 400A, 380-415V
70
Appendix 28: System Schematic 400A, 380-415V
72
Appendix 29: Advanced Troubleshooting
74
Appendix 30: He 400 Connection
108
Appendix 31: Publication History
112
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ESAB 200i Specifications
General
Input Voltage
230 V
Current Range
5 - 200 A
Input Current
16 A
Output Current Range
5 - 200 A
Efficiency
85%
Process
MMA/TIG
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