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ESAB Rogue Series - User Manual

ESAB Rogue Series
26 pages
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Rogue
Instruction manual
0463 732 001 GB 20200323
Valid for: A01-xxx-xxxx
ES 150i, ES 180i

Questions and Answers

  • J
    John KimJul 28, 2025
    What to do if my ESAB Welding System has no arc?
    • A
      Ashley CollinsJul 28, 2025
      If your ESAB Welding System has no arc, verify that the electrical power supply switch is turned on and the display is on, confirming the power source is active. Ensure the setting panel displays correct values and that the welding and return cables are correctly connected. Finally, check the electrical power supply fuses.
  • C
    Corey JonesAug 2, 2025
    Why is my ESAB Rogue's welding current interrupted during welding?
    • R
      Robert SmithAug 2, 2025
      If the welding current is interrupted during welding with your ESAB Welding System, check if the Over Temperature LED (Thermal Protection) on the setting panel is illuminated. Also, troubleshoot for a 'No Arc' condition.
  • S
    Savannah Garza MDAug 9, 2025
    How to troubleshoot MMA welding problems with ESAB Welding System?
    • K
      Kimberly MooneyAug 9, 2025
      To troubleshoot MMA welding problems with your ESAB Welding System: * Ensure the welding process is set for MMA. * Verify that the welding and return cables are correctly connected to the power source. * Confirm the return clamp has good contact with the workpiece. * Check that the correct electrodes and polarity are being used (refer to electrode packaging for polarity). * Ensure the correct Welding current (A) is set. * Adjust Arc Force and Hot start.
  • J
    John MooreAug 15, 2025
    How to troubleshoot TIG welding problems with ESAB Welding System?
    • M
      margaretgutierrezAug 15, 2025
      To troubleshoot TIG welding problems with your ESAB Welding System: * Check the welding process is set for Live TIG as necessary. * Verify that the TIG torch and return cables are correctly connected to the power source. * Ensure the return clamp has good contact with the workpiece. * Make sure that the TIG torch lead is connected to the negative welding terminal. * Ensure the correct shielding gas, gas flow, welding current, filler rod placement, electrode diameter and welding mode on power source is used. * Make sure that the gas valve on the TIG torch is ON.
  • S
    sergio85Aug 20, 2025
    What to do if the thermal protection trips frequently on my ESAB Rogue?
    • J
      johnathangibsonAug 20, 2025
      If the thermal protection trips frequently on your ESAB Welding System, ensure that the recommended duty cycle for the weld current has not been exceeded. Also, make sure that the air inlets or outlets are not clogged and clean the inside of the machine using routine maintenance methods.

Summary

Safety

Safety Precautions

Outlines essential safety measures for operating the welding equipment.

Electric Shock Hazards

Explains risks of electric shock and how to prevent them during operation.

Technical Data

Installation

Mains Supply

Details requirements and recommendations for connecting the power source to the mains supply.

Operation

Connections and Control Devices

Identifies and describes the various connection terminals and control elements on the unit.

Connecting Cables

Explains how to properly connect welding and return cables to the power source.

Thermal Protection

Describes the built-in thermal protection system and its indicators.

Setting Panel Overview

Identifies and describes the components and indicators on the setting panel.

Maintenance

Troubleshooting

No Arc Issues

Describes troubleshooting steps for when no welding arc is produced.

Interrupted Welding Current

Addresses problems where the welding current is intermittently lost.

Frequent Thermal Protection Trips

Explains why the thermal protection might trip often and how to resolve it.

ESAB Rogue Series Specifications

General IconGeneral
BrandESAB
ModelRogue Series
CategoryWelding System
LanguageEnglish

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