Exmark CD42CD - Caster and Locking Pin Adjustments; Caster Pivot Bearing Adjustment; Deck Locking Pin Stop Adjustment

Maintenance
5.Removesmallmagneticplugsandwipeawayany
materialaccumulatedontheplugs.
6.ApplyaTeonpipesealanttoallsmallmagnetic
plugsandre-installintothegearbox.
7.Re-installthegearboxanddriveshaftassembly
tothemowerdeck.
8.FillgearboxwithMobilSHC(synthetic)75W-90
gearlubeoiluntillevelwithoildrain/llplug.
Eachofthegearboxsectionsmustbelled
separately.
Note:Mowerdeckshouldremainleveltothe
groundwhenllinggearboxwithoil.DoNotll
gearboxwithdeckraisedintheserviceposition.
9.ApplyaTeonpipesealanttothe3largeoilplugs
andre-installintothegearbox.
LubricateGreaseFittings
Note:Seechartforserviceintervals.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.LubricatettingswithNGLIgrade#2
multi-purposegungrease.
Refertothefollowingchartforttinglocations
andlubricationschedule.
LubricationChart
Fitting
Locations
Initial
Pumps
Numberof
Places
Service
Interval
1.Drive
Shaft
1
340Hours
2.Front
Caster
WheelHub
128Hours
3.Deck
Flip-Up
1
4100Hours
4.Push
ArmTubes
12
100Hours
5.Front
Caster
Pivots
*0
2
*Yearly
*Seestep3forspeciallubricationinstructionson
thefrontcasterpivotsandtheLubricateCaster
WheelHubssectionforspeciallubrication
instructionsonthefrontcasterswheelhubs.
3.Lubricatecasterpivotsonceayear.Removehex
plugandcap.Threadgreasezerkinholeand
pumpwithgreaseuntilitoozesoutaroundtop
bearing.Removegreasezerkandthreadplugback
in.Placecapbackon.
LubricateCasterWheelHubs
ServiceInterval:Yearly
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
Figure14
1.Sealguard2.Spacernutwithwrench
ats
2.Removecasterwheelfromcasterforks.
3.Removesealguardsfromthewheelhub.
4.Removeoneofthespacernutsfromtheaxle
assemblyinthecasterwheel.Notethatthread
lockingadhesivehasbeenappliedtolockthe
16