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Exmark VIKING HYDRO User Manual

Exmark VIKING HYDRO
48 pages
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Exmark VIKING HYDRO Specifications

General IconGeneral
BrandExmark
ModelVIKING HYDRO
CategoryLawn Mower
LanguageEnglish

Summary

EXMARK PARTS PLUSĀ® PROGRAM

How the Program Works

Explains the process of the Exmark Parts Plus program for quick parts delivery.

SAFETY

SAFETY ALERT SYMBOL

Explains the meaning and use of the safety alert symbol in manuals and on equipment.

TRAINING

Emphasizes operator training, reading instructions, and familiarization with controls.

PREPARATION

Covers terrain evaluation, accessory selection, and personal protective equipment.

OPERATION

Safe Operating Practices

Details safe mowing practices, including attention, lighting, and avoiding hazards.

MAINTENANCE & STORAGE

Engine and Area Maintenance

Instructions on maintaining the engine area, keeping it clean from debris to prevent fire.

SAFETY SIGNS

Maintenance of Safety Signs

Guidelines for keeping safety signs legible, replacing missing ones, and affixing new signs.

SPECIFICATIONS

Model and Engine Specifications

Details model numbers, engine type, RPM, fuel capacity, and filter types.

Transmission and Drive System

Covers transmission type, hydraulic filter, speed range, and wheel drive system details.

Deck Specifications

Provides details on deck cutting width, discharge, blade size, and mounting.

ASSEMBLY INSTRUCTIONS

Uncrating and Initial Setup

Steps for uncrating the unit, removing components, and initial assembly of parts like casters.

OPERATION INSTRUCTIONS

Operator Presence Control (OPC) Levers

Explanation of OPC levers and their function in sensing operator presence to ensure safety.

Speed Control Lever

Details the speed control lever for maximum forward and variable speed control.

Drive Levers

Describes how drive levers control speed and direction of each drive wheel.

OPERATION INSTRUCTIONS

Neutral Lock Latch Operation

Explains the function of latches to lock drive levers in a neutral position for safety.

PTO Engagement and Disengagement

Instructions on how to engage and disengage the Power Take-Off (PTO) for blade operation.

Throttle-Choke Controls

Details throttle, choke, and kill controls for Kohler and Kawasaki engines for starting and operation.

OPERATION INSTRUCTIONS

Park Brake and Fuel Shut-Off

Covers park brake lever operation and the fuel shut-off valve for safe parking and transport.

Cold Start Kit and Tracking Adjustment

Explains the cold start kit for easier starting and the tracking adjustment knob for straight-line operation.

PRE-START PROCEDURES

Fueling and Pre-Checks

Instructions on filling the fuel tank and performing necessary pre-start checks and inspections.

OPERATING INSTRUCTIONS

Starting the Engine

Step-by-step guide for starting the engine, including pre-start checks and cold weather considerations.

Stopping the Engine

Procedures for safely stopping the engine and securing the machine after operation.

OPERATING INSTRUCTIONS

Drive Lever and Neutral Lock Latch Operation

Detailed steps for operating drive levers and engaging/disengaging neutral lock latches.

Drive Wheel Engagement and Turning

Explains how to engage drive wheels and perform turns, including zero-turn maneuvers.

OPERATING INSTRUCTIONS

PTO Engagement Safety

Critical safety warnings and procedures for engaging the PTO and rotating blades.

TRANSPORTING

MAINTENANCE & ADJUSTMENTS

General Maintenance Safety

Safety precautions during maintenance, including preventing accidental engine start and handling hot components.

PERIODIC MAINTENANCE

Engine Oil Level Check

Procedure for checking engine oil level, including fill instructions and warnings against overfilling.

Engine Air Cooling System Cleaning

Instructions for cleaning the engine air intake screen and shrouding for optimal cooling.

Deck Cleaning and Blade Inspection

Steps for cleaning grass buildup under the deck and inspecting mower blades for sharpness and damage.

PERIODIC MAINTENANCE

Safety Interlock System Check

Testing the safety interlock system to ensure it functions correctly for operator safety.

Loose Hardware and Air Cleaner Service

Procedures for checking for loose hardware and servicing the air cleaner element.

Engine Oil Change

Guidance on when and how to change engine oil, following manufacturer recommendations.

PERIODIC MAINTENANCE

Hydraulic Oil Level and Filter Change

Procedures for checking hydraulic oil level and changing the hydraulic system filter.

PERIODIC MAINTENANCE

Hydraulic System Air Purge Procedure

Steps to purge air from the hydraulic system after component removal or line disconnection.

PERIODIC MAINTENANCE

Tire Pressure and Belt Inspection

Checking tire pressures for proper operation and inspecting the mower deck belt for wear.

Lubrication Schedule

Chart detailing lubrication points, frequency, and type of grease for various components.

PERIODIC MAINTENANCE

Spark Plug Check and Cooling Fin Cleaning

Instructions for checking spark plugs and cleaning engine cooling fins for proper operation.

Wheel Hub Torque Specification

Specifies the correct torque for tightening the slotted nut on the wheel motor tapered shaft.

ADJUSTMENTS

Cutting Height Adjustment

How to adjust cutting height using blade spacers and related considerations for a level cut.

Axle Height and Caster Adjustment

Procedures for adjusting axle height and caster positions to achieve desired cutting height.

ADJUSTMENTS

PTO Engagement Linkage Adjustment

Adjusting the PTO engagement linkage for proper operation of the blade engagement system.

PTO Safety Switch Adjustment

Adjusting the PTO safety switch mounting bracket for correct activation.

ADJUSTMENTS

Engine to Mower Deck Belt Adjustment

Instructions for adjusting the belt tension between the engine and mower deck for optimal performance.

Blade Brake Adjustment

Procedures for adjusting the blade brake pad to ensure proper function when disengaging the PTO.

ADJUSTMENTS

Belt Guide Adjustment

Checking and adjusting belt guides under the engine deck for proper belt path and alignment.

Hydro Drive Linkage Adjustment

Adjusting the hydro drive linkage for neutral position and smooth operation of drive wheels.

ADJUSTMENTS

Hydro Pump Spring Tension Setting

Information on adjusting hydro pump spring tension for different drive conditions to prevent stalling.

ADJUSTMENTS

Park Brake Adjustment

Steps to adjust the park brake linkage for proper engagement and clearance.

WASTE DISPOSAL

Motor Oil Disposal

Guidelines for the environmentally sound disposal of used engine oil and hydraulic oil.

TROUBLE SHOOTING

Mower Tracking Issues

Addresses problems with the mower tracking left or right, suggesting tire pressure checks and linkage adjustments.

Uneven Mowing Cut

Troubleshooting steps for an uneven mowing cut, including tire pressure, blade spacers, and axle positions.

Blade Stop Issues

Diagnosing why blades do not stop when disengaged, checking brake adjustment and PTO linkage.

Engine Starting Problems

Common causes and solutions for an engine that will not start, covering fuel, ignition, and safety systems.

TROUBLE SHOOTING

Engine Troubleshooting Table

A table listing common engine problems and their potential causes like fuel, air, and spark issues.

MOWER DECK BELT ROUTING

WIRING DIAGRAM

HYDRAULIC DIAGRAM

WARRANTY INFORMATION

Limited Commercial Turf Equipment Warranty

Details the terms, conditions, and coverage of the Exmark commercial turf equipment warranty.

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