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General| Brand | Fiat |
|---|---|
| Model | 500F |
| Category | Automobile |
| Language | English |
Describes the two-cylinder aircooled engine, its operation, and key components like crankcase, crankshaft, and pistons.
Step-by-step instructions for removing the engine from the sedan model.
Step-by-step instructions for removing the engine from the station wagon model.
Detailed procedure for dismantling the engine of sedan models.
Detailed procedure for dismantling the engine of station wagon models.
Instructions for removing, servicing, and reinstalling the cylinder head.
Procedure for overhauling the camshaft, tappets, pushrods, and rockers.
Details on inspecting and servicing the crankcase and cylinder bores.
Instructions for inspecting, measuring, and assembling pistons and rings.
Procedure for checking and fitting connecting rod bearings and crankpin journals.
Guidance on inspecting and fitting crankshaft and main bearings.
Inspection of the flywheel and starter ring gear for wear and damage.
Details on the oil pump's operation, removal, and reassembly.
Explains the lubrication system, oil filter, and pressure relief valve.
Procedure for retiming the ignition and checking valve timing.
Instructions for adjusting the valve stem to rocker arm clearance.
Step-by-step guide for reassembling the engine for sedan models.
Step-by-step guide for reassembling the engine for station wagon models.
Details on the elastic mounting of the power unit to the chassis.
Procedure for adjusting the tension of the generator and fan drive belt.
Overview of development modifications made to the Fiat 500 model.
Troubleshooting guide for common engine problems.
Overview of the mechanical diaphragm fuel feed pump and carburetters used in Fiat 500 models.
Explanation of how the mechanical diaphragm fuel pump functions.
Recommended maintenance for the fuel pump and related lines.
Instructions for removing, dismantling, and inspecting the fuel pump.
Procedure for reassembling, installing, and adjusting the fuel pump.
Details on the operation, adjustment, and components of the Weber 26.1MB carburetter.
Information on minor changes made to the Weber 26.IMB carburetter during model development.
Details on the operation and adjustment of the Weber 26.OC carburetter.
Description and removal procedure for the air cleaner in sedan models.
Explanation of the blow-by gases recirculation system.
Instructions for removing and cleaning the fuel tank.
Troubleshooting guide for fuel system issues like leaks and poor delivery.
Overview of the ignition system components: coil, distributor, spark plugs, etc.
Explanation of the ignition system's low-tension and high-tension circuits.
Procedures for distributor maintenance and contact breaker point adjustment.
Troubleshooting guide for ignition system faults and spark plug checks.
Detailed steps for removing and dismantling the distributor on sedan/sports models.
Steps for removing and dismantling the distributor on station wagon models.
Procedure for retiming the ignition and checking timing advance.
Guidance on inspecting, cleaning, and adjusting sparking plugs.
Information on correctly meshing the distributor drive spindle.
Troubleshooting guide for ignition system issues like engine not firing or misfiring.
Overview of the air cooling system for sedan and station wagon models.
Details on the location and operation of the air outlet thermostat and shutter.
Procedure for adjusting the tension of the thermostat to shutter link.
Description of the modification to the cylinder head for safety.
Routine maintenance checks for the air cooling system.
Troubleshooting guide for engine overheating issues.
Overview of the single plate dry disc clutch design for various 500 models.
Step-by-step instructions for removing and installing the clutch unit.
Procedure for dismantling and inspecting the clutch cover assembly.
Guidance on assembling and adjusting the clutch cover assembly.
Procedure for installing the clutch cover assembly and driven plate onto the flywheel.
Instructions for checking the crankshaft pilot bush for wear or damage.
Details on the withdrawal mechanism for new 500 and 500D models.
Troubleshooting guide for common clutch problems.
Overview of the gearbox and differential unit, including its casing and components.
Step-by-step instructions for removing the complete gearbox/differential unit.
Procedure for dismantling the gearbox assembly.
Instructions for reassembling the gearbox components.
Procedure for dismantling the differential and final drive unit.
Instructions for reassembling the differential and final drive components.
Detailed procedure for adjusting the final drive gear set.
Guidance on replacing the entire gearbox/differential unit.
Description and inspection of swing axle shafts and slip joints.
Instructions for adjusting the gear shift control mechanism for correct selection.
Details on design modifications for sedan and station wagon models.
Troubleshooting guide for transmission noise, jumping out of gear, and oil leaks.
Overview of the rear suspension system, including springs, arms, and shock absorbers.
Step-by-step instructions for removing the rear suspension assembly.
Procedure for dismantling, inspecting, and servicing the swinging arms.
Guidance on cleaning, inspecting, and fitting coil springs.
Instructions for installing the rear suspension assembly.
Procedure for checking and adjusting rear wheel toe-in geometry.
Details on modifications to wheels, joints, and control arms.
Troubleshooting guide for rear suspension and wheel issues like tyre wear and rattles.
Overview of the independent front suspension, leaf spring, and kingpin system.
Step-by-step instructions for removing and dismantling the front suspension.
Description and inspection of the front leaf spring assembly.
Procedure for dismantling, inspecting, and servicing the swinging arms.
Instructions for removing, replacing, and checking the kingpin housing.
Procedure for dismantling, inspecting, and assembling the steering knuckle and wheel hub.
Description and procedure for dismantling and inspecting the telescopic shock absorbers.
Instructions for assembling and installing the front suspension.
Checking and adjusting front wheel camber and castor angles.
Details on modifications to wheels, joints, and control arms.
Troubleshooting guide for front suspension and wheel issues like shimmy and rattles.
Overview of the steering gear, ratio, and component locations.
Instructions for removing and refitting the steering wheel.
Step-by-step guide for removing and refitting the steering box.
Procedure for dismantling, inspecting, and reassembling the steering box.
Details on servicing and adjusting the steering idler arm and support.
Information on steering rods, their adjustment, and ball joint inspection.
Procedure for checking and adjusting the front wheel toe-in alignment.
Troubleshooting guide for steering issues like shimmy, hard steering, and rattles.
Overview of the hydraulic braking system, including pedal, master cylinder, and brake units.
Preventative maintenance and brake adjustment procedures.
Procedure for removing, dismantling, and servicing front brake drums and shoes.
Procedure for removing, dismantling, and servicing rear brake drums and shoes.
Details on master cylinder operation, removal, reassembly, and dismantling.
Explanation of wheel cylinder operation and checking procedures.
Description and operation of the self-adjusting brake shoe clearance device.
Correct procedure for releasing and removing flexible brake hoses.
Location and maintenance of the brake fluid reservoir.
Procedure for bleeding air from the hydraulic braking system.
Adjustment and removal of the hand parking brake cable.
Explanation of the dual circuit braking system on later models.
Troubleshooting guide for braking system faults like spongy pedal or grabbing brakes.
Overview of the 12-volt electrical systems and their main units.
Maintenance and testing procedures for the 12-volt lead-acid battery.
Testing and servicing procedures for the generator.
Operation, testing, and servicing of the starter motor.
Description and adjustment of the generator regulator units.
Location of the electrical system fuses.
Information on the hot wire type flasher unit and faulty operation.
Description, maintenance, and troubleshooting of the windscreen wiper assembly.
Details on headlights, parking, indicator, and tail lights.
Description of dashboard gauges and warning lights.
Description of the horn circuit and sound adjustment.
Procedure for removing and installing the lighting and flasher switch unit.
Troubleshooting guide for electrical system faults.
Guidance on minor body repairs, filling, and painting techniques.
Instructions for cleaning upholstery, interior trim, and chrome parts.
Details on door hinges, check straps, and weather strips.
Procedure for removing and refitting door locks and handles.
Instructions for removing and reassembling window regulators and door glass.
Procedure for carefully removing and refitting the windshield glass.
Instructions for removing and replacing rear side windows.
Procedure for removing and replacing the rear window glass.
Details on the front compartment lid, its catch, and hinges.
Procedure for removing and reassembling the engine compartment lid.
Description and notes for reassembly of the folding top.
Description of the sunroof model and its components.
Description of the front bucket seats and rear seats.
Explanation of the interior heating and windshield demisting system.
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