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6LR-18A
Flowserve 6LR-18A User Manual
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APPROVAL DOCUMENT PACKAGE
WEST NASSAU REGIONAL WTP
TWO (2) FLOWSERVE MODEL LR 6LR-18A, HO
RIZONTAL SPLIT CASE CENTRIFUGAL PUMPS
(TAG: LARGE HIGH SERVICE PUMP 1&2)
MANUFACTURER:
Flowserve Pump Division
3900 Cook Blvd.
Chesapeake, VA 23323
Attn: Rainier Cruz
Ph: 757-485-4420
SUPPLIER:
Carter & Verplanck, Inc.
4910 West Cypress Street
Tampa, FL 33607
Attn: Sean Donovan
Ph: 813-287-0709
®
3
5
Table of Contents
Gei 56128-L Ge Power Conversion Motor Installation
46
Table of Contents
46
General Information
47
How to Properly Use this Instruction Manual
47
Safety Symbols
47
Safe Motor Operation Information
48
Description of Labels and Nameplates
49
Model and Serial Numbers
49
Relevant Industry Standards
49
Receiving
49
Unpacking
49
Temporary Storage
50
Extended Storage
50
Handling
50
Installation
50
Location
50
Mounting
51
Sleeve Bearing Endplay
53
Power Supply and Connections
53
Operation
54
Steps Prior to Starting
54
Initial Start
54
Jogging and Repeated Starts
55
Maintenance
55
General
56
General Cleanliness
56
Division 1 Explosion Proof Motors
56
Insulation and Windings
56
Vacuum and Compressed Air Cleaning
56
Cleaning with Water and Detergent
57
Anti-Friction Bearings and Lubrication
57
Sleeve Bearings
58
Operational Difficulties
60
Failure
61
Repair
61
Renewal Parts
61
Part or Component Disposition
61
Tightening Torque for SAE Hardware
62
Motor Lubrication Guide
66
Table of Contents
70
1 Introduction and Safety
72
General
72
CE Marking and Approvals
72
Disclaimer
72
Copyright
72
Duty Conditions
72
CE Marking and Approvals (1.2)
72
Copyright (1.4)
72
Disclaimer (1.3)
72
Duty Conditions (1.5)
72
Safety
73
Safety Action (1.6.3)
73
Safety Markings (1.6.1)
73
Compliance, ATEX (1.6.4.1)
74
ATEX Marking (1.6.4.2)
75
Safety Labels Summary
76
Specific Machine Performance
76
Nameplate (1.7.1)
76
Safety Labels (1.7.2)
76
Specific Machine Performance (1.8)
76
Noise Level
77
Sound Pressure Level (1.9, Noise Level)
77
2 Transport and Storage
78
Consignment Receipt and Unpacking
78
Handling
78
Lifting
78
Storage
78
Recycling and End of Product Life
78
End of Product Life (2.5)
78
Handling (2.2)
78
Lifting (2.3)
78
Receipt and Unpacking (2.1)
78
3 Pump Description
79
Configurations
79
Name Nomenclature
79
Design of Major Parts
79
Configurations (3.1)
79
Design of Major Parts (3.3)
79
Name Nomenclature (3.2)
79
Performance and Operating Limits
80
4 Installation
80
Location
80
Part Assemblies
80
Foundation
80
Foundation (4.3)
80
Installation (4)
80
Location (4.1)
80
Operating Limits (3.4.1)
80
Part Assemblies (4.2)
80
Grouting
81
Initial Alignment
81
Grouting (4.4)
81
Piping
82
Piping (4.6)
82
Forces and Moments (4.6.3)
83
Final Shaft Alignment Check
85
Electrical Connections
85
Protection Systems
85
Electrical Connections (4.8)
85
Protection Systems (4.9)
85
5 Commissioning, Start-Up, Operation and Shutdown
86
Pre-Commissioning Procedure
86
Commissioning and Operation (5)
86
Lubrication (5.1.1, 5.2 and 6.2.3)
86
Pre-Commissioning (5.1)
86
Pump Lubricants
87
Lubrication Schedule (5.2.4)
87
Recommended Grease Lubricants (5.2.2)
87
Recommended Oil Lubricants (5.2.1)
87
Direction of Rotation
88
Guarding
88
Priming and Auxiliary Supplies
88
Starting the Pump
88
Direction of Rotation (5.3)
88
Guarding (5.4)
88
Priming and Auxiliary Supplies (5.5)
88
Starting the Pump (5.6)
88
Running the Pump
89
Running the Pump (5.7)
89
Vibration (5.7.5)
89
Stopping and Shutdown
90
Hydraulic, Mechanical and Electrical Duty
90
6 Maintenance
90
General
90
Hydraulic, Mechanical and Electrical Duty (5.9)
90
Maintenance (6)
90
Stop/Start Frequency (5.7.6)
90
Stopping and Shutdown (5.8)
90
Maintenance Schedule
91
Inspection (6.2.1 and 6.2.2)
91
Maintenance Schedule (6.2)
91
Spare Parts
93
Recommended Spares and Consumable Items
93
Consumable Items (6.4)
93
Ordering Spare Parts (6.3.1)
93
Recommended Spares (6.4)
93
Replacement Parts (6.3 and 6.4)
93
Spare Parts (6.3)
93
Storage, Spare Parts (6.3.2)
93
Tools Required
94
Fastener Torques
94
Renewal Clearances
94
Disassembly
94
Clearances (6.7, Renewal Clearances)
94
Disassembly (6.8)
94
Dismantling (6.8, Disassembly)
94
Fastener Torques (6.6)
94
Renewal Clearances (6.7)
94
Tools Required (6.5)
94
Examination of Parts (6.9)
96
Examination of Parts
97
Assembly
97
Alignment of Shafting (4.3, 4.5 and 4.7) Assembly (6.10)
97
Reassembly (6.10, Assembly)
97
7 Faults; Causes and Remedies
102
Faults; Causes and Remedies (7)
102
Trouble-Shooting (See 7)
102
8 Parts Lists and Drawings
104
Sectional Drawings - LR Single Entry Impeller, Grease Lubricated, Gland Packed
104
Drawings (8)
104
General Assembly Drawings (8)
104
Options (8)
104
Parts Lists (8)
104
Safety, Protection Systems (1.6 and 4.9) Sectional Drawings (8)
104
Sectional Drawings - LR Double Entry Impeller, Grease Lubricated, Gland Packed
106
Sectional Drawings - LLR Grease Lubricated, Gland Packed
108
Sectional Drawings - LR-S Double Entry Impeller, Grease Lubricated, Gland Packed
110
Sectional Drawings - LRV Double Entry Impeller, Grease Lubricated Thrust Bearing, Component Mechanical Seal, Silicon Carbide Bearing
112
General Arrangement Drawing
114
Interchangeability Charts
114
General Arrangement Drawing (8.6)
114
Interchangeability Charts (8.7)
114
9 Certification
115
10 Other Relevant Documentation and Manuals
115
Supplementary User Instructions
115
Change Notes
115
Additional Sources of Information
115
Additional Sources (10.3)
115
Certification (9)
115
Change Notes (10.2)
115
Sources, Additional Information (10.3)
115
Supplementary Manuals or Information Sources
115
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Flowserve 6LR-18A Specifications
General
Brand
Flowserve
Model
6LR-18A
Category
Water Pump
Language
English
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