Fronius MagicWave 3000

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Special 4-Step Mode: Variant2
Table of Contents3
Safety Rules8
Explanation of Safety Notices8
General8
Proper Use8
Environmental Conditions9
Obligations of the Operator9
Obligations of Personnel9
Mains Connection9
Protecting Yourself and Others10
Noise Emission Values10
Danger from Toxic Gases and Vapours11
Danger from Flying Sparks11
Risks from Mains Current and Welding Current12
Meandering Welding Currents13
EMC Device Classifications13
EMC Measures13
EMF Measures14
Specific Hazards14
Requirement for the Shielding Gas15
Danger from Shielding Gas Cylinders15
Danger from Escaping Shielding Gas16
Safety Measures at the Installation Location and During Transport16
Safety Measures in Normal Operation16
Commissioning, Maintenance and Repair17
Safety Inspection17
Disposal18
Safety Symbols18
Data Protection18
Copyright18
General Information19
General21
Device Concept21
Functional Principle21
Application Areas21
System Components22
General22
Overview22
Control Elements and Connections23
Description of the Control Panels25
General25
Safety25
Magicwave Comfort Control Panel25
Transtig Comfort Control Panel27
Connections, Switches and Mechanical Components29
Magicwave2200 Comfort29
Magicwave2500 / 3000 Comfort30
Magicwave4000 / 5000 Comfort31
Transtig2200 Comfort32
Transtig2500 / 3000 Comfort33
Transtig4000 / 5000 Comfort34
Installation and Commissioning35
Minimum Equipment Needed for Welding Task37
General37
TIG AC Welding37
TIG DC Welding37
Automated TIG Welding37
MMA Welding37
Before Installation and Commissioning38
Safety38
Utilisation for Intended Purpose38
Setup Regulations38
Mains Connection38
Start-Up40
Safety40
Remarks on the Cooling Unit40
General40
Connecting the Gas Cylinder40
Establishing a Ground (Earth) Connection to the Workpiece41
Connecting the Welding Torch41
Welding43
TIG Modes45
Safety45
Symbols and Their Explanations45
2-Step Mode46
Spot Welding46
4-Step Mode47
Special 4-Step Mode: Variant47
Special 4-Step Mode: Variant48
Cap Shaping and Cap Overloading50
Cap-Shaping50
Cap Overloading50
TIG Welding51
Safety51
Welding Parameters: Display and Navigation51
Welding Parameters for TIG51
Preparation54
TIG Welding54
Igniting the Arc56
General56
Igniting the Arc Using High Frequency(HF Ignition)56
Touchdown Ignition57
End of Welding58
Special Functions and Options59
Arc Break Watchdog Function59
Ignition Time-Out Function59
TIG Pulsing59
Tacking Function60
TIG Cold-Wire Welding61
MMA Welding63
Safety63
Welding Parameters: Display and Navigation63
Welding Parameters for Rod Electrodes64
Preparation65
MMA Welding66
Hotstart Function68
Starting Current < 100 % (Softstart)68
Anti-Stick Function68
Welding Job70
Safety70
Welding Parameters: Display and Navigation70
Welding Parameters for TIG70
Welding Parameters for Rod Electrodes73
Preparation75
Welding Job76
Finishing the Welding Job78
Saving Settings as a Job80
General80
Preparation80
Saving Settings as a Job81
Finish Saving Job86
Setup Settings89
The Setup Menu91
General91
Overview91
TIG Setup92
Opening the TIG Setup92
Changing Welding Parameters93
Exiting TIG Setup94
Welding Parameters in the TIG Setup95
TIG Setup 2Nd98
Opening the TIG Setup 2Nd98
Changing Welding Parameters98
Exiting TIG Setup 2Nd99
Welding Parameters in the TIG Setup 2Nd101
AC Setup105
General105
Open the AC Setup105
Changing Welding Parameters106
Exiting AC Setup107
Welding Parameters in AC Setup108
AC Setup 2Nd110
General110
Opening the AC Setup 2Nd110
Changing Welding Parameters110
Exiting AC Setup 2Nd112
Welding Parameters in AC Setup 2Nd113
Gas Setup115
General115
Opening the Gas Setup115
Changing Welding Parameters116
Exiting Gas Setup117
Gas Setup Parameters118
Cold Wire Setup121
General121
Opening the AC Setup121
Changing Welding Parameters122
Exiting the Cold Wire Setup123
Welding Parameters in the Cold Wire Setup124
Calibrating Push-Pull Unit126
General126
Calibrating the Push-Pull Unit126
General128
Service Codes During Calibration of the Push-Pull Unit129
Rod Elec. Setup (Rod Electrode Setup)133
Open the Rod Electrode Setup133
Changing Welding Parameters134
Exiting Rod Electrode-Setup135
Rod Electrode Setup Parameters135
Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)137
Opening the Rod Electrode Setup 2Nd137
Changing Welding Parameters137
Exiting Rod Electrode Setup 2Nd138
Rod Electrode Setup 2Nd Welding Parameters140
AC Setup (for Rod Electrodes)143
General143
Opening the AC Setup143
Changing Welding Parameters144
Exiting AC Setup145
Welding Parameters in AC Setup145
Job147
General147
Opening the Job Set-Up Menu147
Save / Retrieve147
Overview148
Optimising a Job149
Renaming a Job151
Finish Optimising Job153
Adjustable TIG Parameters154
Adjustable Rod Electrode Parameters159
Deleting a Job163
Basic Setting166
General166
Opening the Basic Settings166
Changing Welding Parameters167
Exiting Basic Settings168
Basic Setting Parameters169
Info170
General170
Calling up the Info Screen170
Exiting the Info Screen171
Entries on the Info Screen172
Lock Keys173
General173
Unlock Keys Again174
Factory - for Resetting the Welding Machine175
General175
L/R Alignment177
Abbreviations177
General Information on Welding Circuit Inductivity L177
General Information on Welding Circuit Resistance R177
Troubleshooting and Maintenance181
Troubleshooting183
General183
Safety183
Displayed Service Codes183
Service Codes Displayed in Conjunction with the Digital Gas Control Option189
Displayed Service Codes in Conjunction with Cold Wire-Feed Unit189
Power Source - Troubleshooting190
Care, Maintenance and Disposal193
General193
Safety193
At Every Start-Up193
Every 2 Months193
Every 6 Months194
Disposal194
Appendix195
Average Consumption Values During Welding197
Average Wire Electrode Consumption During MIG/MAG Welding197
Average Shielding Gas Consumption During MIG/MAG Welding197
Average Shielding Gas Consumption During TIG Welding197
Technical Data198
Special Voltages198
Overview with Critical Raw Materials, Year of Production of the Device198
Magicwave 2200 Comfort198
Magicwave 2500 Comfort199
Magicwave 3000 Comfort200
Magicwave 2500 Comfort MV201
Magicwave 3000 Comfort MV202
Magicwave 4000 Comfort203
Magicwave 4000 Comfort MV204
Magicwave 5000 Comfort205
Magicwave 5000 Comfort MV206
Transtig2200 Comfort207
Transtig 2500 Comfort208
Transtig 3000 Comfort209
Transtig 2500 Comfort MV210
Transtig 3000 Comfort MV211
Transtig 4000 Comfort213
Transtig 4000 Comfort MV214
Transtig 5000 Comfort214
Transtig 5000 Comfort MV215
Explanation of Footnotes216

Fronius MagicWave 3000 - Page 79

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