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GE Xcellerex XDM 200 User Manual

GE Xcellerex XDM 200
322 pages
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Xcellerex
XDM 50-1000, XDUO
100-1000 mixers
Operating Instructions
Original instructions
Translation disc enclosed

Table of Contents

Questions and Answers:

GE Xcellerex XDM 200 Specifications

General IconGeneral
ModelXcellerex XDM 200
Capacity/Nominal Volume200 L
Volume Range50-200 L
Mixing SpeedVariable
Vessel MaterialStainless steel
Single-Use LinerYes
Liner MaterialPolyethylene
MaterialStainless steel and polyethylene
SterilizationGamma irradiation for single-use components
Control SystemIntegrated control system
Power SupplyElectrical
TypeSingle-Use Mixer

Summary

Safety Instructions for Xcellerex Mixers

General Safety Precautions

Covers essential safety measures including hazard awareness, proper operation, and personnel qualification.

Emergency Procedures

Details procedures for emergency shutdowns, power failures, and system restarts for XDM and XDUO mixers.

Xcellerex XDUO Mixer Interlocks

Explains the interlock functions in the XDUO mixer that prevent operation under specific unsafe conditions.

System Description for Xcellerex Mixers

Safety Hardware Features

Explains the integrated safety systems such as emergency stop, labeling, burst discs, interlocks, and fuses.

Mixer Automation and Control

Describes how XDM and XDUO mixers are automated and controlled, including VFD and local control software.

User Interface for XDUO Mixer

Alarm Management Screens

Explains how to view active alarms and configure alarm limits for different system parameters.

Detail Screens for Process Variables

Describes the detail screens for agitator, conductivity, pH, temperature, and weight, including navigation buttons.

Installation Procedures for Xcellerex Mixers

Safety Precautions During Installation

Highlights essential safety warnings and precautions to be followed during the installation process.

Mixer Installation Steps

Details the procedures for moving the unpacked mixer, electrical installation, and configuring local control software.

Preparation for Xcellerex Mixer Operation

Safety Precautions Before Preparation

Covers critical safety warnings related to PPE, magnets, high voltage, and general handling during preparation.

Preparing the Disposable Bag

Details the process of unpacking and preparing the disposable bag assembly for installation.

Preparing and Installing Probes

Guides on preparing, calibrating, and installing pH and conductivity probes, including autoclaving.

Operation of Xcellerex Mixers

Safety Precautions During Operation

Highlights safety measures for operation, including handling hazardous substances, ventilation, and hot surfaces.

Operating the Xcellerex XDM Mixer

Provides instructions for starting the system, operating the agitator motor, and monitoring key parameters.

Operating the Xcellerex XDUO Mixer

Details how to start the system, log in/out, connect to FlexFactory, and manage data logging.

Adding Liquid Contents to the Bag

Guides on adding liquids into the disposable bag, including preparation and filling procedures.

Adding Solid Contents to the Bag

Explains how to add solid materials into the disposable bag, considering pre-addition aspects and procedures.

Finishing a Batch Run

Covers the final steps of a batch run, including collecting product, removing the bag, and shutting down the system.

Maintenance of Xcellerex Mixers

Safety Precautions for Maintenance

Emphasizes safety measures for maintenance personnel, including trained staff, power off, and contamination hazards.

Lock-Out / Tag-Out (LOTO) Procedures

Provides detailed instructions for both turning off (LOTO) and turning on (LOTO) the instrument safely.

Troubleshooting Xcellerex Mixers

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