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General| Brand | Gema |
|---|---|
| Model | ZA08 |
| Category | Industrial Equipment |
| Language | English |
This operating manual contains important information for working with the ZA08 and guides through the start-up process.
Explains warnings and their meanings found in Gema instructions, including DANGER, WARNING, CAUTION, ATTENTION.
Explains how the document's contents are presented, including figure references in text.
General safety guidelines for product use, conforming to technical regulations and designed for powder coating.
Regulations specific to the ZA08 as part of a system, including installation and earthing requirements.
Specific warnings and regulations for operating the vertical axis, including power, securing axes, and stroke limits.
Warning about the risks of working without proper instructions or documentation.
Overview of transport precautions and personnel requirements.
Details on packing materials, procedures, and data for transport.
Requirements for loading, transferring, and unloading the unit.
The ZA08 axis is used to move vertically powder applicators in automatic coating equipment.
Details on the ZA08's use in automation and lists reasonably foreseeable misuse cases.
Explains the reciprocator's linear, oscillating motion and control mechanisms.
Illustrates the ZA08 axis components and their connections.
Lists key features like load capacity, holding brake, quiet running, speed, and protection type.
Explains how the vertical axis can be equipped with additional axes to expand functionality.
Describes the function of the frequency converter for power regulation and parameter access.
Details the four available versions of the vertical axis based on stroke height.
Provides specifications for power supply, tolerance, power consumption, frequency, protection type, isolation, control unit, and temperature range.
Lists specifications for the drive unit, including performance, motor voltage, wiring, RPM, torque, and approval.
Shows the physical dimensions of the ZA08 axis with labeled measurements.
Specifies the normal operation sound pressure level and measurement conditions.
Shows an example of the rating plate with key identification and technical data.
Covers safety for uncontrolled axis movement and general injury risks from axis motion.
Details hazards inside the protective fence and access control procedures.
Explains the danger of incorrect grounding and the need to ground all metal parts and check regularly.
Illustrates connections between the OptiMove control unit and the vertical axis.
Warns about incorrect stroke limits and emphasizes locking the mains switch before start-up.
Explains the necessity of referencing the axis and setting mechanical stops for proper operation.
Provides step-by-step procedures for setting both lower and upper mechanical stops.
Explains operation via the OptiMove CRxx control unit and its functions.
Safety regulations for lifting, and requirements for authorized personnel.
Recommends horizontal storage, specifies duration, space, and physical requirements.
Details procedures for putting the unit out of service, cleaning, and preservation.
States no schedule is needed but recommends periodic visual checks for corrosion.
Emphasizes safety precautions and the benefits of regular maintenance.
Lists components, activities, tools, and intervals for scheduled maintenance.
Details maintenance for the self-lubricating motor gear box, including cleaning.
Step-by-step procedure for replacing the drive unit, including safety warnings.
Discusses checking the toothed belt for wear, tension, and powder deposits.
Provides procedures for replacing and manually tensioning the toothed belt.
Describes using a belt tension meter for precise adjustment of the toothed belt.
Step-by-step procedure for replacing the upper toothed drive wheel.
Procedure for adjusting roller pressure to prevent vibration and ensure smooth operation.
Recommends cable inspections and notes on replacing the frequency converter with safety warnings.
Lists common faults, their causes, and corrective actions for the ZA08 axis.
Covers safety for heavy components and environmental hazards of operating material disposal.
Outlines personnel responsibilities and compliance with local disposal laws.
Covers sorting materials, safe disposal of operating material, and preparation for disassembly.
Specifies information needed when ordering spare parts, including product type, serial number, and order details.
Lists components and part numbers for the complete ZA08 unit.
Lists parts and their numbers related to the toothed wheel assembly.
Lists parts and their numbers for the Z carriage assembly.
Lists parts and their numbers for the complete drive unit.
Lists parts and their numbers for the proximity switch.
Lists parts and their numbers for the electrical module.
Lists parts and numbers for a gun holder configuration for 1-4 guns.
Lists parts and numbers for a gun holder configuration for 5-8 guns.
Lists parts and numbers for a gun holder configuration for 2x1-4 guns.
Lists parts and numbers for a vertical gun holder.
Lists parts and numbers for gun fixtures and collision protection.
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