SERVICE MANUAL ProSeal Classic/Plus/Premium
2
History
Manual adjusted after first review by
GvR
Manual adjusted after second review
by GvR
Contents
1 General notes ...................................................................................................... 4
1.1 Prerequisites ................................................................................................ 5
1.2 Danger of injury ............................................................................................ 5
1.2.1 Risk of electric shock ................................................................................ 5
1.2.2 Risk of burning .......................................................................................... 6
1.2.3 Risk of Entrapment ................................................................................... 6
1.2.4 Tools ......................................................................................................... 6
2 Preventive maintenance plan .............................................................................. 6
2.1 Opening the unit ........................................................................................... 7
2.2 Removing the base frame from the housing ................................................. 8
2.3 Replacing the PTFE material ....................................................................... 9
2.3.1 The belt guides ......................................................................................... 9
2.3.2 The heating elements ............................................................................. 10
2.4 Transport belts ........................................................................................... 12
2.5 Printer (only ProSeal Premium) .................................................................. 13
2.6 Upper pressing wheel. ................................................................................ 14
2.7 Lower pressing wheel ................................................................................. 15
3 Trouble shooting ................................................................................................ 15
3.1 Error codes ................................................................................................. 15
3.2 Print head (ProSeal Premium) ................................................................... 19
4 Repair ................................................................................................................ 20
4.1 Repair printer (ProSeal Premium) .............................................................. 20
4.2 Control board ............................................................................................. 21
4.3 Assembling ................................................................................................. 22
4.3.1 Heating elements .................................................................................... 22
4.3.2 Transport belts ........................................................................................ 24
4.3.3 Belt guides .............................................................................................. 25
4.3.4 Upper pressure roller .............................................................................. 26
4.3.5 Mounting the base frame in the bottom housing ..................................... 26
5 Validation ........................................................................................................... 27
5.1 Validation Kit .............................................................................................. 27
5.2 Classic ........................................................................................................ 28
5.2.1 Logging in ............................................................................................... 28
5.2.2 Pressure ................................................................................................. 28
5.2.3 Speed ..................................................................................................... 28
5.2.4 Temperature ........................................................................................... 28
5.3 Plus and Premium ...................................................................................... 28
5.3.1 Logging in ............................................................................................... 29