Installation Manual Series CF (excluding encapsulated screw compressors) 23042013 Rev. A / May 2007 3 of 60
Table of contents
1
General ........................................4
1.1
Intended purpose ..........................................4
1.2
Type designation...........................................4
1.3
Marking .........................................................4
1.4
Information required for inquiries and orders 4
1.5
Sale and service point...................................4
2
Safety...........................................5
2.1
General .........................................................5
2.2
Marking of instructions in the installation
manual ..........................................................5
2.3
Qualification and training of personnel .........5
2.4
Safety conscious operation...........................5
2.5
Safety instructions for the operating
company/operator .........................................6
2.6
Safety instructions for maintenance,
inspection and mounting work ......................6
2.7
Unauthorized conversion and manufacturing
of spare parts ................................................6
2.8
Unauthorized operation modes.....................6
3
Description of product and
accessories .................................7
3.1
Main assemblies of the compressor .............7
3.2
Direct drive....................................................8
3.3
Belt drive .......................................................8
3.4
Gear execution..............................................8
4
Recommendation for plant
construction ................................9
4.1
Electromotor drive piping diagram ................9
4.2
Explanations to the electromotor drive tubing
plan .............................................................11
4.2.1
Start-up .................................................... 11
4.2.2
Operation under load............................... 11
4.2.3
No-load operation.................................... 11
4.2.4
Switch-off ................................................. 12
4.2.5
Oil system................................................. 12
4.3
Explanations to the diesel engine drive
tubing plan ..................................................13
4.3.1
Start-up .................................................... 13
4.3.2
Operation under load............................... 13
4.3.3
No-load operation.................................... 13
4.3.4
Switch-off ................................................. 14
4.3.5
Oil system................................................. 14
4.4
Recommendations for plant protection .......15
4.5
Dew point diagram ......................................17
4.6
Recommendations for Lubricants ..............18
4.6.1
Type of lubricants .................................... 18
4.6.2
Lubricant selection .................................. 18
4.6.3
Admixtures, impurities ............................. 19
4.7
Permissible flow rates .................................19
4.8
Filter fineness..............................................20
4.8.1
Oil filter fineness...................................... 20
4.8.2
Suction air filter fineness .........................20
4.8.3
Explanations to the filter fineness
according to ISO 4572:............................20
4.9
Fitting instructions ...................................... 21
4.9.1
Coupling...................................................21
4.9.2
Belt drive..................................................22
5
Preparation prior to start
operation....................................23
5.1
Filling up oil ................................................ 23
5.2
Checking the direction of rotation.............. 23
6
Maintenance ..............................23
7
Spare parts ................................24
8
Annex I Technical data .............26