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Globaljig SYSTEM User Manual

Globaljig SYSTEM
28 pages
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SYSTEM
USERS’ MANUAL
Via Aurelia Ovest, Km. 383 - 54100 Massa (MS) - ITALY - Tel.: +39 0585 8364 - Fax: +39 0585 833880 - www.globaljig.it
Società unipersonale sotto la direzione e controllo della Bellini Srl. -
Iscritta al Reg. Imprese di Massa Carrara al 01064230459
Capitale sociale 100.000,00 i.v.
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Globaljig SYSTEM Specifications

General IconGeneral
BrandGlobaljig
ModelSYSTEM
CategoryLifting Systems
LanguageEnglish

Summary

Introduction to the System Manual

Safety Guidelines for System Operation

Technical Characteristics and Data

System Characteristics Overview

Details the mechanical units and operational aspects of the SYSTEM bench with VECTOR arm.

Vector Pulling Arm Technical Data

Provides specific technical specifications, dimensions, and capacities for the VECTOR pulling arm.

Transport and Unpacking Procedures

Transport Data Table

Presents a table detailing package codes, descriptions, quantities, and weights for transport.

Package Inspection Guidelines

Outlines procedures for inspecting delivered packages for damage and ensuring integrity upon arrival.

System Installation Guide

Bench System on Wheels Installation

Describes the assembly and substitution of wheels and wheel supports for the SYSTEM bench.

Handling the System Bench and Vector Arm

Provides guidance on moving and positioning the SYSTEM bench and VECTOR arm using forklifts or lift trucks.

Unpacking Components

Details the process of safely removing components from shipping crates and identifying package contents.

Assembly of System Components

Explains the steps for assembling the horizontal and vertical bodies of the VECTOR unit and securing them.

Hydraulic Cylinder Assembly

Guides the user through connecting the hydraulic cylinder, male, and female connections for operation.

System Start-Up Procedures

Coupling the Vector to the Bench

Details the procedure for inserting and securing the VECTOR unit to the main SYSTEM bench.

System Controls and Operation

Positioning the Vector Arm

Explains how to use the lever to secure the VECTOR in the optimal position for pulling operations.

Operating the Hydraulic Cylinder

Describes the controls for the manual or pneumatic pump that operates the hydraulic cylinder.

Applying the Pulling Chain

Details how to connect the high-resistance steel link chain with a pulling hook to the machine.

Direct Pulling Technique

Explains how to connect the chain to the body sheet and position the snub pulley for pulling.

Operations and Precautions

Operational Warnings

Lists crucial safety precautions to follow before and during operational use of the Vector.

Step-by-Step Operations

Provides a step-by-step guide on how to perform straightening operations using the SYSTEM bench and VECTOR arm.

Maintenance and Checks

Checks and Maintenance Operations

Outlines routine checks and cleaning procedures for the VECTOR unit to ensure optimal performance and longevity.

Repairs and Spare Parts

Troubleshooting and Repairs

Guides users on troubleshooting hydraulic system breakdowns and contacting authorized service for repairs.

Obtaining Spare Parts

Explains how to obtain mechanical and hydraulic spare parts, emphasizing authorized channels.

Technical Drawings and Diagrams

Vector Working Arm Dimensions

Displays a diagram showing the overall dimensions of the VECTOR working arm.

System Bench Work Area Dimensions

Illustrates the layout and dimensions for the SYSTEM bench's work area and overall footprint.

Vector Work Arm Component Breakdown

Provides an exploded view of the VECTOR work arm components, detailing various parts and their identification numbers.

System 5m Bench Diagram (D435)

Shows a diagram of the SYSTEM 5m bench, highlighting specific components and their reference codes.

System 4m Bench Diagram (D436)

Illustrates the SYSTEM 4m bench, detailing its components and associated part numbers.

Bench Feet and Anchoring Supports (D445)

Details the different types of bench feet and floor anchoring supports, with associated part identifiers.

Bench Wheel Configurations (D448)

Presents various bench wheel configurations and components, including part numbers for identification.

Demolition and Disposal

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