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Graco 1030 User Manual

Graco 1030
12 pages
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INSTRUCTIONS-PARTS
LIST
307-729
Rev
B
This manual contains IMPORTANT
READ
AND
RETAiN
FOR
REFERENCE
WARNINGS and INSTRUCTIONS
ORAC0
SUPERSEDES
A
The
1030
DIAPHRAGM ,PUMP
8
bar
f
120
psi1
MAXIMUM
WORKING
PRESSURE
with
Buna-N diaphragm
Part
No. 218-940, Series
A
Part
No.
218-941,
Series
A
with Viton diaphragm
Part
No.
218-942, Series
A
with
EPDM
diaphragm
INDEX
Warnings
................................................................
2
Diaphragm Chemical Resistance Chart
.......................
3
lnstallation
.........................................
;
....................
4
Operation
................................................................
5
Troubleshooting
.......................................................
6
Air Valve Repalr
.......................................................
7
Diaphragm Shaft Replacement
8
Diaphragm Shaft
8
Seal Replacement
8
Parts
Llst
Er
Drawing
...............................................
10
How
To
Order Replacement Parts
10
DIMENSIONS
Accsssories
...........................................................
11
Mounting Diagram
....................................
Back Cover Width:
229
rnm
(9”)
Height:
406
mm
(16”)
Technical Data
..........................................
Back Cover
Warranty
..................................................
Back Cover Weight:
11
25
ka
(25
Ib)
Depth:
330
mm
(13”)
........................
..................................
Check Valve Repair
..................................................
9
.............................
WARNING
such solvents
in
this equipment. Such use could result
in
a serious chemical reaction,
with
the
possiblility
of
explo-
sion, which could cause death, serious bodily injury and/or substantial property damage.
Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminum and zinc parts.
GRACO
INC.
P.O.
Box
1441
MINNEAPOLIS, MN
55440-1444
other halogenated hydrocarbon solvents or fluids containing
~~~ ~
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Graco 1030 Specifications

General IconGeneral
Maximum Fluid Pressure100 psi
Maximum Flow Rate3 gpm
Pump TypeDiaphragm
Air Inlet Size1/4 in npt(f)
Fluid Inlet Size1/2 in npt(f)
Fluid Outlet Size3/8 in npt(f)
Flow Rate3 gpm
Maximum Pressure100 psi
Horsepower0.1 hp
Weight12 lb

Summary

Safety and Hazards

Equipment Misuse Hazards

Covers general safety, system pressure, and fluid compatibility.

Toxic Fluid Hazards

Addresses risks and precautions when handling toxic fluids.

Fire or Explosion Hazards

Details static electricity risks and grounding requirements.

Suction Hazards

Warns against placing hands near the pump suction inlet.

Diaphragm Compatibility Chart

Chart Warning

Crucial safety advice for diaphragm compatibility and fluid handling.

Typical Installation

Installation Notes and Warnings

Explains installation guidelines, component selection, and safety precautions.

Operation

Air Exhaust Ventilation

Safety measures for venting pump exhaust, especially with hazardous fluids.

Flush the Pump

Procedure for flushing the pump with compatible solvent before use.

Starting and Adjusting the Pump

Steps for initiating pump operation and controlling speed/pressure.

Grounding for Operation

Reinforces the importance of grounding during pump operation.

Shutdown and Care of the Pump

Instructions for safely stopping and maintaining the pump.

Troubleshooting Chart

Pump Will Not Start

Lists causes and solutions for a non-starting pump.

Erratic Flow

Identifies reasons for inconsistent fluid flow and remedies.

Pump Strokes But Will Not Discharge

Addresses issues where the pump cycles but doesn't move fluid.

Pump Repair

Preparation for Repair

Basic safety and disconnection procedures before servicing the pump.

Repair the Air Valve Assembly

Disassembly Steps

Instructions for taking apart the air valve assembly.

Reassembly Steps

Guidance on putting the air valve assembly back together.

Testing the Air Valve Assembly

Procedure to verify the air valve assembly is functioning correctly.

Replacing the Diaphragm Shaft Seals

Seal Installation

Steps for installing new shaft seals.

Air Valve Assembly Reassembly

Guidance on reattaching the air valve assembly after seal replacement.

Replacing a Diaphragm

Manifold Removal

Steps to detach the inlet and outlet manifolds.

Diaphragm Replacement Procedure

Detailed procedure for replacing the diaphragm.

Cover and Manifold Reinstallation

Instructions for reattaching covers and manifolds.

Repairing the Check Valves

Component Removal

Procedure to remove check valve components.

Cleaning and Inspection

Instructions for cleaning and checking parts for wear.

Check Valve Reassembly

Steps for reinstalling check valve components.

Parts Drawing

Assembly Overview

Exploded view of the pump and its components.

Service Information

Details on part changes and revised part numbers.

How to Order Replacement Parts

Ordering Information

Guidelines for specifying and ordering replacement parts.

Parts List

Part Numbers and Descriptions

Comprehensive list of all pump parts with their numbers and descriptions.

Accessories

Air Line Filter

Details for the air line filter accessory.

Air Line Oiler

Details for the air line oiler accessory.

Grounding Clamp

Details for the grounding clamp accessory.

Air Regulator

Details for the air regulator accessory.

Bleed-Type Master Air Valve

Details for the bleed-type master air valve accessory.

Adapters

Details for adapter accessories.

Exhaust Hose

Details for exhaust hose accessories.

Technical Data

Specifications

Lists key operating parameters like pressure, consumption, and lift.

Mounting Diagram

Dimensional Layout

Provides visual guidance on pump mounting dimensions.

Graco Warranty and Disclaimers

Warranty Terms

Outlines the warranty period, coverage, and exclusions.

Disclaimers and Limitations

Details limitations on liability and warranty claims.

Equipment Not Covered by Warranty

Specifies items not included under Graco's warranty.

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