Repair
52 3A0420ZAF
5. Apply blue threadlock to new over pressure relief
valves (302) and install in the manifold. Torque to
28-32 ft-lb (38-43 N•m).
6. Place a spring (320) over each valve stem. Place a
clip (318) in each valve stem groove to retain the
springs.
7. Slide handle (311) onto valve stem and rotate
approximately 90° until you feel it fully lock against
the seat valve. Repeat for opposite side.
8. Remove handle then place handle (311) on valve
stem (302) at the vertical, or near vertical, position.
9. Apply blue threadlock on the nut (304) threads and
tighten the handle against the spring (320) and
clip (318). Torque to 70-80 in-lb (7.9-9 N•m).
10. Place the rod (312) and the second handle (311) on
second valve stem aligned with the opposite handle.
11. Repeat step 9.
12. Install two screws (313) in handles (311).
13. Check operation of the handle and valves.
14. Operate the handle in and out of the spray and
circulate positions.
15. Check for clearance with fittings.
NOTE:
• Both valves should settle firmly into the spray
position inward against the seats in the valve.
• Both valve stems should rotate out to their most
extended positions when the handle is pulled down
to the circulate position.
Fluid Circulation Manifold Replacement Guide
NOTE: Original XP70 valves did not include a silver valve sleeve. When replacing these original valves, replace with
the current valves that have the silver valve sleeve.
Circulation
Manifold (35)
Part No.
Relief
Valve (302)
Part No.
Valve Sleeve
Color
Target Opening
Pressure
psi (MPa, bar) Use with:
262784 262808
Purple 5300 (37, 365)
All XP35 models,
XP-h models 284101, 284251,
284201, 284301, 284401
262783 262809
Gold 7100 (49, 490)
All XP50 models,
XP-h models 284102,
284202, 284252, 284302, 284402
262806 262520
Silver 9250 (64, 638)
All XP70 models,
XP-h models 284103,
284203, 284253, 284303, 284403
Colored Valve Sleeve
ti19168a
ti19169a
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