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Grundfos MP 204 User Manual

Grundfos MP 204
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MP 204
GRUNDFOS INSTRUCTIONS
Installation and operating instructions

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Grundfos MP 204 Specifications

General IconGeneral
ApplicationPump protection
Frequency50/60 Hz
MountingDIN rail
Temperature range-20 to +60 °C
Storage temperature-40°C to +70°C

Summary

MP 204 Installation and Operation

User Guide for MP 204 Unit

Comprehensive guide for installing and operating the MP 204 unit.

Declaration of Conformity

EU Directives Compliance Statement

Details conformity with specific EU Council directives for the MP 204.

General Description of MP 204

MP 204 Motor Protector Functionality

Explains the MP 204 as an electronic motor protector with warning and trip limits.

MP 204 Application Scenarios

Describes MP 204 use as standalone protector or in Grundfos Modular Controls system.

MP 204 Functions and Capabilities

MP 204 Functional Capabilities

Lists monitoring, protection, and communication functions.

Tripping and Warning Conditions

Lists conditions that cause tripping and warnings.

Learning Function and Factory Settings

Explains learning function and default configuration values.

Active Trip and Warning Limits

Details default trip and warning limits for parameters.

MP 204 Mechanical Installation

MP 204 Mounting Options

Describes mounting the MP 204 in a control cabinet or on a DIN rail.

MP 204 Mounting and Removal

Illustrates steps for mounting and removing the MP 204 on a DIN rail.

MP 204 Connection Guide

Terminal Connections Overview

Provides an overview of MP 204 terminal connections for power and I/O.

Cable Entry and Wiring Specifications

Lists terminal designations, connection types, and recommended cable sizes.

UL Wiring Requirements

Specifies UL requirements for field wiring terminals, including conductor type.

MP 204 Sensor Inputs

Pt100/Pt1000 Sensor Connection

Details terminal designations and diagrams for Pt100/Pt1000 sensor connections.

Back-up Fuse Specifications

Lists maximum back-up fuse sizes for the MP 204 based on external CTs.

PTC/Thermal Switch Input

Specifies the terminal for connecting PTC/thermal switches.

MP 204 Wiring Diagrams

Three-Phase Connection Diagram

Shows wiring for a three-phase pump with insulation measurement.

MP 204 Three-Phase Wiring with CTs

Wiring with External Current Transformers

Illustrates a three-phase connection using external current transformers.

Current Transformer Winding Method

Shows passing measuring cables through the MP 204 five times per phase.

MP 204 Single-Phase Wiring with Capacitors

Single-Phase Connection with Capacitors

Depicts wiring for a single-phase motor with starting and run capacitors.

MP 204 External Current Transformers

External CT Installation and Use

Details the use and fitting of external current transformers for currents above 120 A.

Current Transformer Ratios and Ratings

Lists Grundfos CT product numbers, ratios, and maximum ratings.

MP 204 Start-up and Control Panel

Control Panel Layout and Indicators

Identifies control panel components: display, buttons, indicators.

Control Panel Button Functions

Explains the operation of 'T' (Test) and 'R' (Reset) buttons.

MP 204 Display Information Sequence

Describes the sequence of information displayed on the MP 204 screen.

'+' Button Functionality

Explains the '+' button's role in cycling through display information.

MP 204 Control Panel Settings

Entering Programming Mode

Describes how to enter the programming mode using control panel buttons.

Setting Rated Motor Current

Details how to set the rated motor current using the control panel.

Setting Nominal Supply Voltage

Details how to set the nominal supply voltage using the control panel.

Setting Trip Class and Delay

Selects IEC trip class (1-45) and trip delay.

Setting Number of Phases

Details how to set the number of phases (1 or 3).

MP 204 Basic Setting Flowchart

Parameter Setting Sequence

Illustrates the sequence for basic parameter settings on the control panel.

MP 204 Learning Function

Activating the Learning Function

Explains how to reactivate the learning function for sensors or capacitors.

R100 Remote Control Operation

R100 Communication and Capabilities

Describes R100 use for wireless communication, settings, and status reading.

R100 Device and Label Placement

Shows the R100 remote control and the placement of its settings label.

R100 Menu Structure

R100 Menu Navigation Overview

Lists the main menus available on the R100: General, Operation, Status, Limits, Installation.

Operating the R100 Remote Control

R100 Button and Display Functions

Explains R100 button functions and display modes (rolling, value, dark-coloured text).

R100 Status Field Interpretation

Explains how the status field shows instantaneous values relative to limits.

R100 Menu Hierarchy

Outlines the R100's menu structure divided into five parallel menus.

R100 Setting Menu: Operation

Menu 1. OPERATION Overview

Introduces OPERATION menu for alarms, logs, and warnings.

Operating Mode and MP 204 ID Display

Shows operating mode and MP 204 number on R100.

Actual Trip Cause Display

Displays the cause of the last trip, referencing fault codes.

Warning Displays on R100

Shows active warnings on the R100 display.

Alarm Log Entries Display

Displays entries from the alarm log.

MP 204 Status Monitoring via R100

Supply Overview and Phase Voltages

Shows current and voltage measurements for single/three-phase supplies.

Three-Phase Voltage and Current Details

Details how three-phase voltages (UL1-L2, etc.) and currents (I1, I2, I3) are displayed.

Alarm Log Entries (2-5)

Displays further entries from the alarm log.

MP 204 Status: Current, Voltage, and Sensors

Average Current and Voltage Displays

Shows average current and voltage, calculated for three-phase or single-phase.

Tempcon and Pt100/Pt1000 Sensor Readings

Displays temperatures measured by active Tempcon or Pt100/Pt1000 sensors.

Power Input and Energy Consumption

Shows actual input power and accumulated motor energy consumption.

Energy Trip Counter Function

Displays the energy consumption counter, which can be reset.

MP 204 Status: Phase Sequence, Unbalance, and Counters

Phase Sequence and Frequency Display

Shows actual phase sequence and frequency.

Current Unbalance Measurement

Displays current unbalance percentage.

Operating Hours and Starts Data

Shows total operating hours and motor starts.

Trip Counters Resetting

Counts operating hours/starts and can be reset.

Capacitor Values

Shows actual values of starting and run capacitors.

MP 204 Status: Resistance and Power Factor

Insulation Resistance Measurement

Shows insulation resistance to earth.

Power Factor (Cos φ) Display

Displays actual power factor of the motor.

Harmonic Distortion Measurement

Measures and displays distortion on mains.

MP 204 Limits Configuration (Menu 3)

Overview of Warning and Trip Limits

Explains warning and trip limits for parameters.

Tempcon Sensor Limit Settings

Allows setting limits for Tempcon sensor temperature.

MP 204 Limit Settings: Sensors and Current

Pt Sensor Limit Settings

Allows setting warning and trip limits for Pt sensor temperature.

Tripping Current Limit Configuration

Sets rated motor current and minimum trip current (dry-running).

Current Warning Limit Configuration

Sets warning limits for maximum and minimum motor current.

Nominal Voltage Setting

Allows setting the nominal supply voltage.

Voltage Limit Settings

Sets warning/trip limits for under/over-voltage in % of nominal voltage.

MP 204 Limit Settings: Capacitors and Cos φ

Current Unbalance Limit Settings

Sets warning and trip limits for current unbalance.

Starting Capacitor Limit Settings

Sets warning/trip limits for starting capacitor capacity.

Run Capacitor Limit Settings

Sets warning/trip limits for run capacitor capacity.

Insulation Resistance Limit Settings

Sets warning and trip limits for insulation resistance to earth.

Cos φ Trip Limit Settings

Sets the trip limits for the power factor (cos φ).

Cos φ Warning Limit Settings

Sets the warning limits for the power factor (cos φ).

MP 204 Installation Settings (Menu 4)

Supply Mains Configuration

Sets supply mains: 1-phase or 3-phase (earthed/non-earthed).

Trip Class and Delay Configuration

Selects IEC trip class (1-45) and trip delay, including class "P".

Trip Delay Configuration

Sets trip delay for conditions other than overload.

External Current Transformer Factor

Sets the factor for external current transformers.

Power-on Delay Configuration

Sets delay before trip relay activation after voltage applied.

MP 204 Restarting and Sensor Settings

Restarting Mode Configuration

Configures automatic or manual restarting after tripping.

Automatic Restarting Time Setting

Sets time for automatic restart attempts after fault clears.

Tempcon Sensor Activation

Enables or disables Tempcon sensor for temperature monitoring.

Pt Sensor Activation

Enables or disables Pt sensor for temperature monitoring.

Insulation Resistance Measurement Setting

Enables or disables insulation resistance measurement.

MP 204 Configuration: Switches, Counters, Units

PTC/Thermal Switch Activation

Enables or disables the PTC/thermal switch input.

Trip Counter Reset Options

Selects which trip counters (all, hours, starts, energy) to reset.

Service Interval Configuration

Sets service warning thresholds for operating hours and starts.

Automatic Restart Limit Setting

Sets limit for automatic restarts within a 24-hour period.

Units and Display Indication Settings

Configures units (SI/US) and display indication (current, Tempcon, Pt).

MP 204 Display Options and Learning

Cos φ and Warning Display Configuration

Configures cos φ and warning display on the MP 204.

GENIbus ID Number Assignment

Assigns a unique ID number for GENIbus network connection.

Learning Function Operation and Status

Explains learning function operation and automatic disabling after measurements.

MP 204 with GENIbus Network

GENIbus Network Connection Diagram

Illustrates connecting multiple MP 204 units in a GENIbus network.

Approvals and Standards

Pump Operation with MP 204

Industrial Pump Integration

Describes industrial pump use of PTC/thermal switches and IEC trip classes.

Pump Types and MP 204 Application

Submersible Pump Considerations

Discusses trip class "P" and cabling for submersible pumps to avoid interference.

Wastewater Pump Application Guidelines

Details trip class recommendations and sensor connections for wastewater pumps.

Motor Protection Curves

Trip Class "P" Overload Curves

Illustrates curves for trip class "P" showing overload trip behavior.

Trip Class "P" Example Application

Example of setting trip class "P" and trip delay for motor protection.

IEC Trip Curve Charts

IEC Trip Curve Reference Chart

Presents IEC trip curves for various classes (5, 10, 20, 30, 45).

IEC Trip Curve Example Calculation

Shows how to use IEC trip curves for determining trip time based on current.

MP 204 Technical Data: Environment and Electrical

Ambient Conditions and Electrical Specifications

Specifies operating/storage temperatures, humidity, and electrical data.

Output Relay and Input Specifications

Details relay specifications and input parameters for PTC/Pt sensors.

Insulation Measurement Method

Explains insulation resistance measurement and test voltage calculation.

MP 204 Measurement and Setting Ranges

MP 204 Measuring Ranges and Accuracy

Lists measured parameters, their ranges, accuracy, and resolution.

MP 204 Setting Ranges and Resolution

Lists settable parameters, their ranges, and resolution.

MP 204 Fault Finding and Disposal

MP 204 Trip and Warning Codes List

Lists fault codes, type (trip/warning), and cause of the fault.

Environmentally Sound Product Disposal

Provides instructions for the environmentally sound disposal of the product.

MP 204 Physical Dimensions

MP 204 Unit Dimensions (mm)

Shows a diagram with dimensions (A-F) of the MP 204 unit in mm.

Global Grundfos Contact Information

Worldwide Grundfos Office Addresses

Lists contact addresses and phone numbers for Grundfos offices worldwide.

Grundfos Branding and Website

Trademarks and Official Website

Mentions Grundfos trademarks and the company website address.