EasyManua.ls Logo

GSi 1226 User Manual

GSi 1226
92 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
PNEG-1717
CE Approved GSI/FFI Portable
Dryer Manual
Operation Manual
PNEG-1717
Date: 03-27-14

Table of Contents

Other manuals for GSi 1226

Question and Answer IconNeed help?

Do you have a question about the GSi 1226 and is the answer not in the manual?

GSi 1226 Specifications

General IconGeneral
BrandGSi
Model1226
CategoryDryer
LanguageEnglish

Summary

1. Introduction

Dryer Operation

General guidelines for operating the grain dryer.

Precautions

Essential safety precautions to follow before and during dryer operation.

2. Safety

Safety Guidelines

Explanation of safety decals and symbols used on the equipment.

Emergency Stop Switch

Location and function of the emergency stop button.

3. Installation

Transporting/Single Fan

Precautions and procedures for safely transporting the dryer unit.

Location of the Dryer

Considerations for selecting an appropriate location for the dryer.

Foundation

Requirements and recommendations for dryer foundation.

Supporting the Dryer

Methods for supporting the dryer during installation.

Anchor Points

Guidelines for securing the dryer against high winds.

Wet/Dry Grain

Details on wet grain supply and handling.

Dry Grain Removal

Information on how dry grain is discharged from the dryer.

Electrical Power Supply

Ensuring adequate electrical power and managing voltage drop.

Power Supply Disconnect

Location of the main power disconnect for the dryer.

Machine to Earth Grounding

Requirements for proper grounding of the dryer.

Connecting Auxiliary Conveyors

Guidelines for connecting external conveyors to the dryer.

Fuel

Information regarding Liquid Propane (LP) fuel system.

Natural Gas (N)

Information regarding Natural Gas (N) fuel system requirements.

4. Specifications

FFI Dimensions

Diagrams and dimensions for FFI series dryers.

Single Module FFI Transport and Installation Dimensions

Dimensional data for FFI single module transport.

FFI Specifications

Technical specifications for 1 Fan CFAB series dryers.

2 Fan CFAB Specifications

Technical specifications for 2 Fan CFAB series dryers.

C2100A Specifications

Technical specifications for C2100A series dryers.

GSI Dimensions

Diagrams and dimensions for GSI series dryers.

Single Module GSI Transport and Installation Dimensions

Dimensional data for GSI single module transport.

GSI Specifications

Technical specifications for 1100 Series GSI dryers.

1200 Series Dryer Specifications

Technical specifications for 1200 Series GSI dryers.

1200S Series Dryer Specifications

Technical specifications for 1200S Series GSI dryers.

All Stack Dimensions

Diagram of stack dryer footprint with key dimensions.

All Stack Dimensions (Continued)

Side view dimensions for 2 module stack dryers.

All Stack Dimensions (Continued)

End view dimensions for 2 and 3 module stack dryers.

All Stack Specifications

Specifications for 2 module stack dryers with various fan configurations.

All Stack Specifications (Continued)

Specifications for 3 module stack dryers with various fan configurations.

All Stack Dimensions (Continued)

Detailed dimensions (A-N) for stack dryers.

All Stack Dimensions (Continued)

Detailed dimensions (A-N) for stack dryers.

Stack Dryer Foundation Specifications

Specifications for concrete pad size, rebar, and anchors for stack dryers.

5. Vision Control Panel

Vision Control Panel Layout

Overview of the Vision control panel interface and its components.

Control Power Switch

Function of the control power switch for the Vision system.

Fan Switch

Operation and selection modes for the fan switch.

Heater Switch

Functionality of the heater switch for burner operation.

Load Auger Switch

Control of the fill system and auxiliary equipment.

Unload Switch

Operation of the unload system and metering rolls.

Outside Light Switch

Control for the outside light.

Start Switch

Initiates dryer operation based on other switch settings.

Stop Switch

Stops all dryer functions and resets controls.

6. Vision Touch Screen Display

Boot Screen

Description of the initial boot screen and its navigation buttons.

7. Vision Test Firing

Dryer Pre-Season Checks

Steps to perform before the start of each drying season.

Dryer Pre-Season Checks (Continued)

Further pre-season checks for the dryer.

Burner Test Fire

Procedure for testing each burner's ignition and operation.

Dryer Shut Down

Steps for safely shutting down the dryer.

Emergency

Procedure for emergency shutdown.

8. Vision/Dri-Tek Dryer Operation

Full Heat Drying

Description of full heat drying mode and its implications.

Final Moisture

Guidance on achieving final moisture content.

Drying Temperatures

Recommended drying temperatures for various grain types.

Initial Setup Parameters

Steps for initial dryer setup.

Timer and Delay Settings

How to set timer and delay parameters for operation.

Setting the Temperatures

Procedure for adjusting plenum temperatures.

Start-Up

Steps to start the dryer after pre-season checks.

Continuous Flow Drying Mode Using Regulation of Grain Temperature

Setup for continuous flow drying based on grain temperature.

Dry and Cool Continuous Flow Operation

Procedure for dry and cool continuous flow operation.

Continuous Flow 5 Speed Temperature Control

Configuration of 5-speed control for temperature regulation.

Continuous Flow Drying Mode Using Regulation of Moisture: 5 MR SP

Setup for continuous flow drying based on moisture regulation.

How the Moisture Control Works

Explanation of the moisture control system's functionality.

9. Vision Illustrations

Supply Line (LP Shown)

Illustration of the Liquid Propane supply line.

28" and 36" LP 1" NPT CE Pipe Train Assembly

Diagram of the LP pipe train assembly for 28" and 36" models.

40" and 42" LP 1-1/2" NPT CE Pipe Train Assembly

Diagram of the LP pipe train assembly for 40" and 42" models.

LP Vaporizer Coil Adjustment

Instructions for adjusting the LP vaporizer coil.

28" and 36" LP/NG 1" NPT CE Pipe Train Assembly

Diagram of the LP/NG pipe train assembly for 28" and 36" models.

28" and 36" LP/NG 1" NPT CE Pipe Train Assembly (Continued)

Continued illustration of the LP/NG pipe train assembly.

Vision Fan/Heater Control Box

Illustration of the Vision fan/heater control box components.

Top Auger Drive

Illustration of the top auger drive system.

Discharge Safety Switch

Illustration of the discharge safety shut off switch.

Meter Roll Speed Sensor

Illustration of the meter roll speed sensor.

Vision Upper Control Box

Illustration of the Vision upper control box components.

Vision Control Panel (Rear)

Illustration of the rear view of the Vision control panel.

Vision Lower Control Box (Back Panel)

Illustration of the Vision lower control box components.

10. Service

Safety First

Crucial safety steps before performing any service on the dryer.

Seasonal Inspection/Service

Routine inspection and service tasks for the dryer.

Lubrication Procedure

Guidelines for lubricating motor bearings and other components.

Suggested Lubricant's

Table of recommended lubricants and their applications.

Fan Blade Removal and Installation

Procedure for removing and installing fan blades.

Removing the Fan Blade Assembly

Step-by-step guide to safely remove the fan blade assembly.

Installing the Fan Blade Assembly

Step-by-step guide to properly install the fan blade assembly.

Installing the Fan Blade Assembly (Continued)

Continued instructions for fan blade assembly installation.

Installing the Fan Blade Assembly (Continued)

Torque specifications for fan blade assembly.

Fan Motor Removal and Installation

Procedure for removing and installing the fan motor.

Heater Parts Removal and Installation

Steps for removing and installing heater components.

Metering Roll Servicing

Maintenance and servicing of the metering roll system.

Main Controls

Description of the main controls for metering rolls.

How to Clear a Jammed Meter Roll (All Power “OFF”)

Procedure to clear a jammed meter roll with power off.

11. Vision Schematics and Wiring Diagrams

Fan/Heater Standard

Wiring schematic for the standard fan/heater system.

Front Panel

Wiring diagram for the front panel connections.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Front Panel (Continued)

Continued wiring diagram for the front panel.

Upper Control Box

Wiring schematic for the upper control box.

380-400 VAC 3 Phase

Power circuit diagram for 380-400 VAC 3 Phase systems.

Ladder Diagram

Ladder logic diagram for the dryer control system.

Ladder Diagram (Continued)

Continued ladder logic diagram for the dryer.

Ladder Diagram (Continued)

Continued ladder logic diagram for the dryer.

12. Warranty

GSI Group, LLC Limited Warranty

Details of the GSI Group, LLC limited warranty.

Warranty Extensions

Information on extended warranty periods for specific products.

Conditions and Limitations

Terms, conditions, and limitations of the product warranty.

Related product manuals