GSW 6G40NAV - User Manual

RESIDENTIAL GAS WATER HEATERS
Installation and Operating Manual
1410 328765-000
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER DIRECT VENT GAS MODELS
WITH HOT SURFACE IGNITION
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
• For Your Safety •
AN ODOURANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.

Summary

SAFE INSTALLATION, USE AND SERVICE

IMPORTANT DEFINITIONS

Provides definitions for key terms like Qualified Installer, Service Agency, and Gas Supplier.

GENERAL SAFETY

Fire Hazard

Warnings about fire risks, including operating a flood-damaged heater.

Explosion Hazard

Warnings about explosion risks from overheated water and relief valve issues.

Fire or Explosion Hazard

Warnings about storing flammable liquids and ignition sources.

GENERAL SAFETY

CAUTION: Property Damage Hazard

Cautions about improper installation and property damage.

Breathing Hazard - Carbon Monoxide Gas

Warnings about carbon monoxide hazards and proper venting.

DANGER: Flammable Vapours

Dangers associated with flammable vapors and ignition sources near the heater.

INTRODUCTION

QUALIFIED INSTALLER OR SERVICE AGENCY

Defines requirements for installers and service personnel for safe operation.

PREPARING FOR THE INSTALLATION

Instructions on reading the manual, safety rules, and planning installation.

TYPICAL INSTALLATION

GET TO KNOW YOUR WATER HEATER - GAS MODELS (LIST REFERENCING FIGURES 1-5)

Identifies and lists key components of the water heater using figures.

TYPICAL INSTALLATION

REPLACEMENT PARTS AND DELIMING PRODUCTS

Information on ordering replacement parts and recommended delimer.

COMBO HEATING INLET AND OUTLET SIDE TAPS

Details on using side taps for combo heating applications.

WATER PIPING - MIXING VALVE USAGE

Mixing Valves

Discusses the use of mixing valves to prevent scalds from hot water.

WATER HEATER OPERATION

WATER HEATER OPERATION

Explains the sequence of operation when a call for heat is initiated.

ELECTRICAL REQUIREMENTS & WIRING DIAGRAM

ELECTRICAL REQUIREMENTS & WIRING DIAGRAM

Details electrical specifications, safety precautions, and wiring diagrams.

SAFETY LOCKOUTS

HIGH LIMIT CONTROLS (ENERGY CUT OFF)

Explains the thermostat and high limit controls as safety features.

Blower High Limit Switch

Describes the blower high limit switch and its function.

BLOWER AIR PRESSURE SWITCHES

Details the function of air pressure switches for blower safety.

LOCATING THE NEW WATER HEATER

FACTS TO CONSIDER ABOUT THE LOCATION

Key considerations for selecting the installation location for safety and economy.

LOCATING THE NEW WATER HEATER

Clearances To Combustibles

Specifies minimum clearances from combustible materials for safe installation.

Floors With Carpeting

Instructions for installing the water heater on carpeted floors to prevent fire hazards.

Clearances For Servicing

Importance of location for accessibility during servicing and part replacement.

HIGH AMBIENT TEMPERATURE INSTALLATIONS

Guidelines for installations in areas with high ambient temperatures.

LOCATING THE NEW WATER HEATER

AIR REQUIREMENTS

Discusses the need for adequate fresh air for combustion, dilution, and ventilation.

INSTALLING THE NEW WATER HEATER

WATER PIPING

Details on water piping, including scald hazards and pressure limits.

SPACE HEATING AND POTABLE WATER SYSTEMS

Information on suitability for combination water and space heating systems.

INSTALLING THE NEW WATER HEATER

COMBO HEATING

Guide for installing and using "Combo" heating systems with domestic water heaters.

INSTALLING THE NEW WATER HEATER

CLOSED WATER SYSTEMS

Explains closed water systems and devices that cause them.

THERMAL EXPANSION

Discusses thermal expansion in closed systems and its effects.

TEMPERATURE-PRESSURE RELIEF VALVE

TEMPERATURE-PRESSURE RELIEF VALVE

Explains the T&P valve, its certification, and installation requirements.

TEMPERATURE-PRESSURE RELIEF VALVE

Temperature-Pressure Relief Valve And Pipe Insulation

Instructions for installing insulation on the T&P valve and associated piping.

HIGH ALTITUDE INSTALLATION

Specific requirements for operating the heater at high altitudes.

GAS PIPING

Warnings and guidelines for gas piping installation.

GAS PIPING

SEDIMENT TRAPS

Importance and installation of sediment traps in gas lines to prevent fires.

FILLING THE WATER HEATER

FILLING THE WATER HEATER

Step-by-step instructions for filling the water heater tank with water.

VENTING

VENTING

General information and warnings about the venting system.

VENTING

TERMINATION CLEARANCES (SIDEWALL)

Specifies clearances for sidewall vent termination locations.

VENTING

Side Wall Vent Terminal Installation

Guidelines for installing the vent terminal on a side wall.

Roof Vent Terminal Installation

Instructions for installing the vent terminal through a roof.

Concentric Vent Termination Kit Installation

Information on installing a concentric vent termination kit.

VENTING

Multiple Concentric Vent Installations

Spacing requirements for multiple concentric vent installations.

Vent Pipe Length

Details maximum allowable pipe lengths for intake and exhaust systems.

VENTING

Vent Pipe Termination

Information on vent termination screens and their installation.

VENTING

Venting Terminations And Sizing

Referencing tables for vent pipe sizing and termination.

Vent Screen Installation

Instructions for installing vent screens to prevent foreign objects from entering.

VENTING

Vent Pipe Material

Approved materials for vent pipes and joining procedures.

Vent Pipe Installation

Guidelines for installing air intake and exhaust vent systems.

VENTING

Vent Pipe Runs

Guidelines for routing vent pipes, including slope and support.

Vent Terminal Installations

Requirements for vent terminal placement and clearances.

BLOWER ASSEMBLY INSTALLATION

Steps for installing the blower assembly, including electrical connections.

VENTING

Vent;Intake Pipe Connections To Blower;Air Duct

How to connect vent and intake pipes to the blower assembly.

VENTING

Coupling Installations According To Vent Sizes

Illustrates coupling installations based on different vent pipe sizes.

VENTING

SOUND SUPPRESSOR

Information on the sound suppressor and its installation.

Side Wall Vent Installation

Preferred location and use of the sound suppressor for sidewall vents.

Vertical Vent Installation

Use of the sound suppressor for vertical vent terminations.

INSTALLATION CHECKLIST

INSTALLATION CHECKLIST

A checklist to ensure all installation steps are completed before lighting the heater.

LIGHTING INSTRUCTIONS

LIGHTING INSTRUCTIONS

Step-by-step guide for safely lighting the water heater.

OPERATING THE TEMPERATURE CONTROL SYSTEM

OPERATING THE TEMPERATURE CONTROL SYSTEM

How to set and adjust the water temperature for safety and efficiency.

OPERATING THE TEMPERATURE CONTROL SYSTEM

GAS CONTROL VALVE;THERMOSTAT

Details the gas control valve and thermostat settings.

FOR YOUR INFORMATION

START UP CONDITIONS

Information on condensation, smoke, odor, and strange sounds during startup.

OPERATIONAL CONDITIONS

Discusses smelly water, air in faucets, and hydrogen gas hazards.

PERIODIC MAINTENANCE

GENERAL UPKEEP

Routine checks and cleaning for the heater and its surroundings.

VENTING SYSTEM INSPECTION

How to inspect the venting system for obstructions or damage.

BURNER OPERATION AND INSPECTION

Annual inspection of the main burner and hot surface igniter for proper operation.

PERIODIC MAINTENANCE

COMBUSTION CHAMBER AND BURNER CLEANING

Procedure for cleaning the combustion chamber and burner openings.

HOUSEKEEPING

Precautions regarding chemical vapors and flammable products near the heater.

TEMPERATURE-PRESSURE RELIEF VALVE TEST

How to test the temperature-pressure relief valve annually.

PERIODIC MAINTENANCE

DRAINING AND FLUSHING

Steps for draining and flushing the water heater tank to remove sediment.

PERIODIC MAINTENANCE

ANODE ROD MAINTENANCE

Information on inspecting and replacing the anode rod to prevent corrosion.

LEAKAGE CHECKPOINTS

SERVICE

Guide to identify and correct water leaks from various sources.

REFERENCE PARTS LISTING

REFERENCE PARTS LISTING

Lists replacement parts with item numbers and descriptions, referencing figures.

REFERENCE PARTS LISTING

Notes

Clarifies notes related to parts and installation, including thread types.

TROUBLESHOOTING GUIDELINES

LOCKOUTS

Explains soft and hard lockouts and their causes.

RESETTING THE HEATER CONTROL

Procedure for resetting the heater control after a lockout.

IGNITION STATE AND TIMING

Table detailing ignition states and their corresponding timing sequences.

TROUBLESHOOTING GUIDELINES

SYSTEM STATUS AND ERROR CODES

Lists system status codes (LED flash sequences) and their meanings.

READING THE LED FLASH SEQUENCE

How to interpret LED flash sequences to diagnose errors.

TROUBLESHOOTING GUIDELINES

CORRECTIVE ACTIONS

Provides corrective actions for system status and error codes.

TROUBLESHOOTING GUIDELINES

CORRECTIVE ACTION

Continues corrective actions for various error codes and system issues.

OTHER SYMPTOMS

OTHER SYMPTOMS

Lists common problems, their possible causes, and corrective actions.

GSW 6G40NAV Specifications