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Brand | Haas |
---|---|
Model | Automatic Pallet Changer |
Category | Industrial Equipment |
Language | English |
Provides a general introduction to the Automatic Pallet Changer (APC) system.
Details the physical dimensions and clearances of the Automatic Pallet Changer (APC).
Illustrates the work envelopes and key measurement points of the APC system.
Specifies clearances required for pallets within the APC and VMC for VF-3 and VF-4.
Outlines the routine maintenance tasks required for the APC on a daily, weekly, and monthly basis.
Lists the necessary tools for the installation of the Automatic Pallet Changer (APC).
Specifies the environmental and operational requirements for installing the APC.
Provides the dimensional footprint of the VF-3/VF-4 machine with the APC installed.
Details the initial steps for leveling and aligning the APC with the VMC.
Instructions for connecting the automatic door air cylinder to the VMC.
Guidance on placing and centering the APC unit in its designated installation location.
Procedures for setting up the APC operator's panel and related components.
Diagram showing the recommended placement of the coolant tank relative to the APC and milling center.
Information regarding the operation and security of side doors on export machine configurations.
Details the VMC settings used for fine-tuning pallet loading and unloading positions.
Lists additional settings specific to FMS applications for pallet management.
Explains M codes and operator panel buttons for programming APC functions.
Details FMS programming, including pallet scheduling and program assignment.
Specifies safe X-axis distances for VF-3 and VF-4 during pallet loading/unloading.
Lists and explains M codes specifically used for programming the APC.
Details G codes used in conjunction with FMS for pallet operations.
Defines APC pallet load/unload positions and safe X-axis settings (146-154).
Provides examples of programming sequences for pallet changes.
Basic program using 'Pallet Ready' light for same part program on each pallet.
Program for tracking parts on each pallet with different machine operations.
Sample FMS programs illustrating pallet scheduling and execution.
Sample FMS program loading next scheduled pallet and running correct part program.
FMS program tracking parts, using M46 for conditional jumps based on pallet presence.
Lists system macro variables available for dual APC operation, including usage, priority, and status.
Details the sequence of M codes executed during APC operations like pallet loading and unloading.
Flowchart and steps for recovering the APC after a power loss or E-STOP event.
Alarm for mismatch between APC door switch status and solenoid command.
Alarm indicating a pallet is not properly clamped or in the home position.
Alarm for failure of the pallet to unclamp within the allowed time.
Alarm for failure of the pallet to clamp within the allowed time.
Alarm indicating a pallet is not in the correct position on the APC.
Alarm for conflict between stored pallet number and actual pallet in use.
Alarm for Pallet #1 failing to return from receiver to APC on time.
Alarm for Pallet #2 failing to return from receiver to APC on time.
Alarm for the automatic door failing to open or falling open.
Alarm for the automatic door failing to close.
Alarm when the receiver switch is not activated, indicating a missing or unclamped pallet.
Alarm when the chain position cannot be determined due to interrupted sequence.
Alarm when the chain is not in the correct position for loading or unloading.
Error code for missing P code in specific M codes.
Error code for an invalid P code used with specific M codes.
Alarm for Pallet #3 failing to return from receiver to APC on time.
Alarm for Pallet #4 failing to return from receiver to APC on time.
Alarm when a subprogram is not found in the Pallet Schedule Table.
Alarm when a subprogram is not assigned to the loaded pallet in the PST.
Alarm indicating incomplete APC setup with zero load/unload positions.
Error for missing P or Q codes with M46.
Error for missing Q code with M49.
Error for an invalid P code (program name) with M49.
Error for incorrect usage of G188 or M48.
Software error indicating a negative pallet priority index.
Alarm when the number of pallets in the FMS system is zero.
Alarm for Pallet #1 failing to move to receiver on time.
Alarm for Pallet #2 failing to move to receiver on time.
Alarm for Pallet #3 failing to move to receiver on time.
Alarm for Pallet #4 failing to move to receiver on time.
Software error indicating invalid tables are being called.
Specifies the weight of a single pallet.
Specifies the thickness of a single pallet.
Details the spacing and type of bolt holes on the pallet.