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HANGCHA Mini Range CDD12-A2MJ-SZ User Manual

HANGCHA Mini Range CDD12-A2MJ-SZ
82 pages
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ELECTRIC STACKER
CDD12/15-A2MJ-SZ
CDD12/15-A2MJS-SZ
CDD12/15-A2MJ-SZD
CDD12/15-A2MJS-SZD
CDD12/15-A2MJ-ISZ
CDD12/15-A2MJS-ISZ
OPERATION AND MAINTENANCE
MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
7/2020
Mini Range

Questions and Answers:

HANGCHA Mini Range CDD12-A2MJ-SZ Specifications

General IconGeneral
ModelCDD12-A2MJ-SZ
CategoryForklifts
BrandHANGCHA
Load Capacity1200 kg
Load Center600 mm
Mast TypeStandard
Power TypeElectric
Battery Voltage24 V
Battery Capacity210 Ah
Tire TypePolyurethane
Lift Speed (loaded/unloaded)0.09/0.12 m/s
Lowering Speed (loaded/unloaded)0.12/0.10 m/s
Noise Level70 dB(A)

Summary

FOREWORD

Part I: Operation and Maintenance

Notice for Use

Guidelines and precautions for the intended use of the electric stacker.

Normal Service Conditions

Specifies the environmental and operational conditions for safe and effective use.

Attachment Modifications

Rules and procedures for installing attachments or modifying the truck.

Truck Introduction

General Truck Overview

General description of the electric stacker series and its capabilities.

Performance, Comfort, Reliability

Details the truck's performance, comfort features, and reliability aspects.

Safety and Maintenance Overview

Outlines the truck's safety features and brief maintenance points.

Main Component Identification

Identifies and labels the key components of the electric stacker.

Display and Control Systems

Explains the functions of the display panel and control elements.

Password Lock System

Introduces and details the password lock system for user access.

Standard Technical Data

Provides detailed technical specifications and data for various truck models.

Mast Configuration Table

Lists different mast types and their corresponding lifting heights and load capacities.

Product Plates and Labels

Shows the placement of identification plates, load curves, and warning labels.

Safety Instructions

Operator and Environmental Safety

Covers operator qualifications, PPE, and hazardous environment rules.

Electrical and Battery Safety Precautions

Highlights electrical hazards, battery safety, and maintenance disconnect.

Operational Safety Guidelines

General rules for safe operation, load handling, and maneuvering.

Specific Safety Warnings

Warnings on entrapment, slope operation, weather, and lighting.

Transport Procedures

Lifting by Crane

Instructions and safety warnings for lifting the truck using a crane.

Securing for Transport

Methods and precautions for securing the truck when transported by vehicle.

Handling Broken Trucks

Guidance on safely removing a damaged or broken-down truck.

Battery System Management

Safe Battery Operation

Essential safety rules for charging and using the truck's batteries.

Battery Maintenance

Guidelines for maintaining the battery's condition and longevity.

Battery Charging Process

Detailed procedure for safely charging the truck's batteries.

Battery Replacement

Step-by-step procedure for safely replacing the truck's battery.

New Truck Break-in Period

Operation Guide

Pre-Operation Checks

Essential pre-operation checks to ensure safety and proper functioning.

Startup Procedure

Step-by-step guide to starting the electric stacker.

Travelling and Slope Operation

Instructions and safety precautions for driving and maneuvering the truck, including slopes.

Braking, Steering, and Stopping

Detailed explanations of braking, steering, and safely stopping the truck.

Loading and Unloading Operations

Step-by-step instructions for loading and unloading materials.

Parking Procedures

Procedure for properly parking the electric stacker.

Long-Term Storage Guidelines

Maintenance Program

General Maintenance Principles

Overview of maintenance principles, parts, and practices.

Periodic Maintenance Schedule

Table outlining scheduled maintenance tasks based on operating hours or time intervals.

Lubrication and Oil Specifications

Details the types of oils and lubricants used and their application points.

Component Replacement Procedures

Procedures for replacing critical components like wheels.

Key Safety Part Replacement

Schedule for replacing critical safety components like hydraulic hoses.

Part II: Structure, Principle and Maintenance

Drive Unit

Information about the truck's drive unit, including specifications and assembly.

Drive Motor

Details on the drive motor, including wiring, use, maintenance, and fault diagnosis.

Electromagnetic Brake System

Description, principle, installation, maintenance, and faults of the electromagnetic brake.

Hydraulic System

Overview of the hydraulic system, its working principle, and fault diagnosis.

Electric System

Overview of the truck's electrical system, including schematic diagrams.

Drive Motor Controller

Information about the drive motor controller, including maintenance and fault codes.

Bolt Tightening Torque

Maintenance Record

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